Skip to content
Kayoni Construction Set by Flemming S. Andersen

Kayoni Construction Set by Flemming S. Andersen is a highly esteemed winner of the very prestigious 2020 Silver A' Design Award in Toys, Games and Hobby Products Design Competition Category.


SilverToy· 2020

Kayoni Construction Set

by Flemming S. Andersen

Client: Kayoni

Silver A' Design Award Winner in Toy Category

47,184

Verified Award Winner

Verify Award Status for #103015

Colors

The Design

About Kayoni Construction Set

Kayoni is a modular construction set for children and adults. The blocks are based on a five millimetre cube module and range from a small plus-shaped part of five cubes to a larger block of sixty-seven cubes. High accuracy interconnecting pins and pockets allow vertical, horizontal and angled assembly in multiple orientations. The blocks are injection moulded in high grade ABS in several colours. Sets contain 100 to 3200 blocks with illustrated assemblies. Kayoni is intended to support creativity, learning and logic through play.

The Recognition

About the Silver A' Design Award

Kayoni Construction Set is a Silver A' Design Award winner, an extraordinarily prestigious recognition granted to top-of-the-line, gorgeous, and impressive designs. Silver winners are tremendously brilliant and exceedingly creative works that illustrate the outstanding expertise, talent, and acuity of their designers. Kayoni Construction Set is expected to be a wonderful, showpiece work that is remarkably professional and profoundly innovative. This Silver A' Design Award-winning design is a highly notable, admired invention that benefits and advances the boundaries of art, science, design, and technology. Kayoni Construction Set is a vastly envied creation that evokes desires, introduces positive feelings, and sparks amazement and wonderment.

Where to Get It

Award-Winning Toy and Product Design Services

We transform innovative concepts into market-ready products. Specializing in toys, games, and consumer goods, we bring deep expertise in sustainable materials, precision manufacturing, and design-to-production management. Our award-winning approach ensures your product exceeds market expectations while optimizing for manufacturability.

Request Quote

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties
By means of vision, applied technology, high precision tools and a tight mathematical design concept, is bridging the range of Kayoni-blocks. A modular system demonstrating unique and high versatility in construction and assembly possibilities and allowing vertical, horizontal as well as angled assembly of blocks - simply by blocks. Kayoni has challenged known construction set concepts and is pushing boundaries. Kayoni is designed to stimulate creativity, learning and logic through playing.
Dimensions & Packaging
Blocks varies from 15 x 10 x 5 mm in cubed dimension of the smallest to 60 x 15 x 15 mm of the largest. Dimensions and contents of a set depends on the variety and quantity of Kayoni-blocks included. The smallest product package measuring 186 x 143 x 57 mm and the largest 186 x 286 x 114 mm. Product packages are optimized for a transport carton measuring 194 x 585 x 585 mm for stacking on transports pallets for optimized logistics.
Tags
Toy, Building Blocks, Construction Sets, STEM, Creativity, Learning, Education, Children, Kids, Educational Toy
Production Technology
Kayoni blocks are of high accuracy injection molding. Blocks are based on a same 5 x 5 x 5 mm cube modulo, from 5 cubes to create a plus-shaped block to 67 cubes in the largest block. Cube dimensional tolerance is 0.02 mm facilitating multiple orientation assembly of blocks. For molding, high grade ABS in palette colors is used. In process quality controls and third party lab testing of raw materials and blocks assures non-presence of i.e. prohibited Phthalates as per children toys regulations.
Design Challenge
To create a versatile 3D construction set unique from conventional vertical-based, connector-based and/or magnet-based assembly methods. This realized by a tight mathematics design concept and by high accuracy requirements to manufacturing tools and a thorough understanding of material properties and made assessments of feasible technologies, three-plate vs. hot-runner injection molding given the 5 mm cube dimensional modulo. Finally, trademarks and design patents registrations took time.
Research
Objective: To create a toy series inspiring creativity and learning. Tests made on materials, technologies and products. 12 plastics tested on properties and compliance. 8 different high accuracy tools designed and tested. Tests of compounds, colorants, finished products and packing materials made by labs. Marketing research - focus groups, and user acceptance testing in market together with literature, labs, engineers, graphic designers and pedagogues contributing insights, input and feedbacks.
Inspiration
Inspired by what many said could not be done, an idea to create a visionary modular system, different from conventional thinking, took form. A concept aimed to inspire and stimulate, and creatively develop, selected competencies, skills and logic through playing and fun, and which would advance also social interaction and developing of social skills. From that Kayoni evolved addressing by its series, blocks and concept the age groups of preschoolers and parents, school-aged children and adults.
Project Duration
The Kayoni-project initiated in Copenhagen, Denmark end 2016. First time exhibited in selected sneak previews of its EVA-series at the KL Children and Youth Congress in Aalborg, Denmark January 2019. In October 2019 Kayoni was commercially introduced to market in its first, ready to launch, EVA-series. The now ready to launch Kayoni ABS-series are set for market introduction mid-2020.
Operation Flow
Kayoni-blocks are of various form, size and colors given a 5 mm modulo. High accuracy interconnecting pins and pockets allows assembly in multiple orientations with limitless opportunities. Kayoni comes in sets of 100 to 3200 blocks with illustrated assemblies. Kayoni stimulate learning, selected competencies and skill building through playing and facilitate interaction and developing of social skills. Kayoni is suitable to children and adults anywhere in homes, kindergarten, schools or offices.
Patents
Multiple Intl. Trademarks and Design Patents registrations i.e.:
Danish Register of Patents and Trademarks. VR 2018 00153. D&D Contracting ApS. 2018. Kingdom of Denmark.
Register of European Union Patents and Trademarks (EUIPO). 016304321. D&D Contracting ApS. 2017. European Union.
United States Patent and Trademark Office. 79-213,438. D&D Contracting ApS. 2017. United States of America.
Trademark Office State Administration for Industry and Commerce People’s Republic of China. 016304321/1358181. D&D Contracting ApS. 2018. People’s Republic of China.

Sponsored

Explore Beyond Designers.org

Discover products, services and opportunities from our advertising partners.

Good Design Deserves Great Recognition

The A' Design Award is an international, juried accolade for good design. Take part in the A' Design Award to get an opportunity to earn meritocratic recognition, gain fame, prestige and publicity for your work. Nominate your work for the A' Design Award and compete for the coveted A' Design Prize.

Nominate