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DefeXtiles Textile Fabrication by Jack Forman

DefeXtiles Textile Fabrication by Jack Forman is a highly esteemed winner of the very prestigious 2021 Silver A' Design Award in Textile, Fabric, Textures, Patterns and Cloth Design Competition Category.


SilverTextile· 2021

DefeXtiles Textile Fabrication

by Jack Forman

Client: Tangible Media Group, Mit Media Lab

Silver A' Design Award Winner in Textile Category

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Verified Award Winner

Verify Award Status for #109724

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The Design

About DefeXtiles Textile Fabrication

DefeXtiles is a textile fabrication technique that produces thin and flexible fabrics on standard 3D printers. The method controls under-extrusion so that small globs form with fine strands between them. The resulting periodic gaps give a woven appearance, breathability, flexibility and stretch, even with rigid materials such as polylactic acid. The fabric is printed perpendicular to the print bed, so pleated, curved and complex shapes can be made. Applications include garments, tangible interfaces and toys.

The Recognition

About the Silver A' Design Award

DefeXtiles Textile Fabrication is a Silver A' Design Award winner, an extraordinarily prestigious recognition granted to top-of-the-line, gorgeous, and impressive designs. Silver winners are tremendously brilliant and exceedingly creative works that illustrate the outstanding expertise, talent, and acuity of their designers. DefeXtiles Textile Fabrication is expected to be a wonderful, showpiece work that is remarkably professional and profoundly innovative. This Silver A' Design Award-winning design is a highly notable, admired invention that benefits and advances the boundaries of art, science, design, and technology. DefeXtiles Textile Fabrication is a vastly envied creation that evokes desires, introduces positive feelings, and sparks amazement and wonderment.

Where to Get It

Programmable Material Innovation Research

We pioneer breakthrough fabrication methods at MIT Media Lab, transforming how materials respond to human interaction. Our research in 3D-printed textiles and adaptive interfaces creates new possibilities for smart materials, wearable technology, and responsive environments. Partner with us to explore the future of human-material interaction.

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Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties
DefeXtiles is a rapid and low-cost technique to produce realistic high-fidelity textiles on 3D printers. In this work, we demonstrate that under-extrusion defects can be finely controlled to quickly print thin flexible textiles into complex 3D shapes. Our approach enables a myriad of applications including printing full sized garments, deformable tangible interfaces, and ultra-tough shuttlecocks.
Tags
textile, 3d print, lace, advanced manufacturing, fabric
Production Technology
In this paper, we demonstrate that under-extrusion can be leveraged to quickly print thin, flexible, textiles. Specifically, as the extrusion multiplier decreases, there exists an ideal regime where globs form with fine strands connecting them. The periodic gaps that arise from printing this way not only yields textile-like aesthetics and breathability, but also textile-like properties such as flexibility and stretchability even with classically rigid materials such as polylactic acid (PLA).
Design Challenge
To democratize access and ability to make 3D forms with textiles by developing a new technique that allows textiles to be 3D printed into complex 3-dimensional forms using unmodified commodity 3D printer and no new software.
Research
We present a new strategy, called DefeXtiles, to 3D print quasi-woven fabrics that are thin, flexible, and fast to fabricate. Since our approach prints the textiles perpendicular to the print bed, complex geometries can be produced including pleated, curved, and metamaterial structures. With our approach, a standard 3D printer can print decameters of fabric in a single print. The use of multi-material printers allows users to embed circuit traces into the textile via conductive filament.
Inspiration
For thousands of years, the manufacturing of textiles into shaped forms has remained largely the same; fiber becomes a fabric which is then constructed into a 3D object. The high-tech approach, machine knitting, uses expensive machines with a significant learning curve for use. The low-tech approach, classic sewing, requires painstaking processes. As such, there is a need for a fast and accessible approach to manufacture textiles into 3D forms.
Project Duration
Started in October 2019 in Cambridge Massachusettes, and finished in June 2020. The work will be presented and demoed at the ACM User Interface Software and Technology Symposium 2020.
Operation Flow
This work has introduced a new approach to quickly print thin, flexible textiles composed of common 3D printing ma-terials with an unmodified 3D printer. Our approach com-bines the flexible, thin, and breathable properties of textiles with the affordances of 3D printing: rapid iteration, hands-free fabrication, and computer aided design. Through char-acterization, we demonstrate how our approach enables tun-ing of the mechanical and aesthetic properties through mate-rial and parameter selection. Through a series of applica-tions, we demonstrated the potential applicability of our approach for smart textiles, tangible online shopping, toys, fabric design, and everyday life.
Team Members
Jack Forman
Mustafa Doga Dogan
Hamilton Foryseth
Hiroshi Ishii

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