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Xpan 2 የስራ ቡት by Francis Lacroix

Xpan 2 የስራ ቡት by Francis Lacroix is a highly esteemed winner of the very prestigious 2026 A' Design Award የወርቅ ሽልማት in የደህንነት ልብስ እና የግል መከላከያ መሣሪያ ዲዛይን Competition Category.


ወርቅየመከላከያ መሣሪያ· 2026

Xpan 2 የስራ ቡት

by Francis Lacroix

Client: Royer

A' Design Award የወርቅ ሽልማት Winner in የመከላከያ መሣሪያ Category

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The Design

About Xpan 2 የስራ ቡት

የXpan 2.0 ቡት ለከባድ የብረታ ብረት ማቅለጫ አካባቢዎች የተሰራ አዲስ ግኝት ያለው የታች ንጣፍ አወቃቀር ያለው ሲሆን፣ በእነዚህ አካባቢዎች የሙቀት ጥበቃና ቀላል ክብደት ያለው አፈጻጸም አብረው መኖር አለባቸው። የላቀ ደረጃ ያለው የታች ንጣፉ በከፍተኛ አደጋ ውስጥ ባሉ የኢንዱስትሪ ቦታዎች ሙቀትን፣ መንሸራተትንና መፋቅን ይቋቋማል። ሙቀትንና ነበልባልን የሚቋቋም የጎማ ሽፋን የፖሊዩሪቴን መካከለኛ ንጣፉን ያካልላል፣ ይህም የድንጋጤ መምጠጥ ችሎታን ሳይሰዋ ወይም ክብደት ሳይጨምር የተቀናጀ የሙቀት እንቅፋት ይፈጥራል። ውጤቱም በቀለጠ ብረት ደኅንነት ጫማ አዲስ መለኪያ ያስቀምጣል።

The Recognition

About the A' Design Award የወርቅ ሽልማት

Xpan 2 የስራ ቡት የA' Design Award የወርቅ ሽልማት አሸናፊ ነው፤ ይህም ለመጀመሪያ ደረጃ፣ ድንቅ እና የላቁ ዲዛይኖች የሚሰጥ እጅግ ከፍተኛ ክብር ያለው እውቅና ነው። የወርቅ አሸናፊዎች የዲዛይነሮቻቸውን ብልሃት፣ ጥበብ እና ችሎታ የሚያንጸባርቁ እጅግ ፈጠራ የተሞላባቸው፣ ራዕይ ያላቸው እና በውበታቸው የሚያስደምሙ ሥራዎች ናቸው። Xpan 2 የስራ ቡት ወደር የማይገኝለት ዋጋ የሚሰጥ እጅግ የተመሰገነ፣ አዝማሚያ ፈጣሪና ታላቅ ፈጠራ እንደሚሆን ይጠበቃል። ይህ የA' Design Award የወርቅ ሽልማትን ያሸነፈ ዲዛይን የኪነ ጥበብ፣ የሳይንስ፣ የዲዛይን እና የቴክኖሎጂ ድንበሮችን በእጅጉ የሚጠቅምና የሚያስፋፋ አስደናቂና የተከበረ ፕሮጀክት ነው። Xpan 2 የስራ ቡት ጠንካራ የፍላጎት ስሜት ይፈጥራል፣ ፍቅርን ይቀሰቅሳል፣ ፈጠራን ያበረታታል እንዲሁም ይማርከናል።

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties
The sole is designed in a way to encapsulate the quasi-totality of the polyurethane midsole by the heat and flame resistant rubber outsole leaving only a slight contour. Thus, offering a lighter and highly shock absorbing sole all the while providing maximal foot protection and durability.
Dimensions & Packaging
A US size 9.0 (42 EU) pair has an approximate height of 200 mm and is built on an ergonomic shoelast designed to closely follow the natural morphology of the foot, ensuring fit precision and comfort. Each pair is packaged in a rectangular box measuring approximately 200 x 200 x 100 mm. The packaging, made from recycled and recyclable cardboard, protects the product from factory to end user.
Tags
Work boot, Safety boot, Cold Weather Protection, outsole technology, extreme job sites, Metatarsal Protection, Industrial Design
Production Technology
The design process began with exploratory hand sketches to define proportions, functional zones and visual identity. Concepts were refined using Adobe Creative Suite (Illustrator and Photoshop) to develop precise renderings and material simulations. A detailed technical drawing was then produced to guide tooling and upper manufacturing. A comprehensive tech pack ensured accurate translation of design intent into production.
Design Challenge
The most complex challenge was achieving resistance to molten metal, particularly full immersion in liquid aluminum exceeding 1,000°C. Aluminum’s very low viscosity allows rapid penetration, making material selection and upper construction highly critical. The difficulty was intensified by bonding the upper to a rubber outsole through polyurethane injection, a material sensitive to heat above 150°C. Balancing extreme thermal protection with manufacturability required extensive experimentation and process control.
Research
Type of Research: Experimental product R&D following a five-phase Stage-Gate methodology. Research Objectives: Improve protection, comfort, and durability in molten metal environments. Methodology: Define measurable performance criteria and validate materials against them. Data Collection and Tools: Iterative lab testing on weight, slip resistance, molten metal splash and aluminum bath immersion. Participants: Internal R&D and manufacturing teams. Results: Measurable gains across all parameters. Insights and Impacts: Enhanced safety standards, industrial reliability, and long-term value for high-risk metal processing sectors.
Inspiration
The sole design draws inspiration from the aerodynamic geometry of the CF-105 Arrow developed by Avro Canada. Its triangular wing structure and directional arrow motifs informed the tread’s dynamic chevron pattern, engineered to enhance forward traction and stability. The project merges aerospace precision with industrial safety research, translating principles of thrust, grip, and structural resilience into a high-performance work boot outsole.
Project Duration
The project started in January 2023 in Sherbrooke, Quebec, Canada, and was completed in December 2025. The three-year development cycle included the Definition, Design, Prototyping, and Production Implementation phases. The product was officially launched in January 2026. A continuous Monitoring and Feedback phase has been ongoing since market introduction to ensure long-term performance optimization.
Operation Flow
The Xpan 2.0 boot improves upon previous generations in every critical aspect. It offers higher resistance to molten metal splash, enhanced slip protection on certified test surfaces, reduced weight, improved ergonomic fit, and greater durability against abrasion and tearing. Each performance parameter was tested and validated, demonstrating measurable progress over the previous model, already recognized as a global benchmark in primary and secondary metal processing environments.
Team Members
Sponsor: Simon La Rochelle
Innovation Director: Francis Lacroix
Product Developer: Vincent Blais
Project Manager: Elyzabeth Bouchard
Operations Director: Etienne Sirois
Production Technician: Brittaney La Penna
Production Technician: Simon Turk
Technical Partner: Benedetto Scarnera (SFB Srl)
Technical Partner: Felice Scarnera (SFB Srl)

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