DefeXtiles Technik zur Textilherstellung by Jack Forman

DefeXtiles Technik zur Textilherstellung by Jack Forman is a highly esteemed winner of the very prestigious 2021 A' Design Award in Bronze in 3D-Druckdesign Competition Category.

Bronze3D-Druck· 2021

DefeXtiles Technik zur Textilherstellung

by Jack Forman

Client: Tangible Media Group, MIT Media Lab

A' Design Award in Bronze Winner in 3D-Druck Category

33,223
Verified Award Winner
Verify Award Status for #112633

Visit Site View at A' Design Award Press Release Award Badge

Colors

The Design

About DefeXtiles Technik zur Textilherstellung

DefeXtiles ist ein Verfahren zur Herstellung dünner, flexibler Textilien auf herkömmlichen 3D-Druckern. Die Methode steuert die Unterextrusion gezielt so, dass sich kleine Tropfen bilden, die durch feine Fäden miteinander verbunden sind. Die dadurch entstehenden periodischen Zwischenräume verleihen dem gedruckten Gewebe ein textilähnliches Erscheinungsbild sowie Atmungsaktivität, Flexibilität und Dehnbarkeit – selbst bei steifen Materialien wie Polymilchsäure. Die Textilien werden senkrecht zum Druckbett gedruckt, sodass plissierte und gekrümmte Formen realisierbar sind. Zu den Anwendungen zählen Kleidungsstücke, greifbare Interfaces und Federbälle. Mit leitfähigem Filament lassen sich Leiterbahnen direkt in das Gewebe einbetten.

The Recognition

About the A' Design Award in Bronze

DefeXtiles Technik zur Textilherstellung ist Gewinner des A' Design Award in Bronze, einer hochprestigeträchtigen Anerkennung für herausragende Designs, die sich durch Kreativität, Einfallsreichtum und Scharfsinn auszeichnen. Bronze-Gewinner sind reichlich geschickte und auffallend kreative Artefakte, die die große Erfahrung, Fantasie und Findigkeit ihrer Designer belegen. Von DefeXtiles Technik zur Textilherstellung wird erwartet, dass es ein hochgeschätztes, bewundertes und geliebtes Objekt ist, das bemerkenswert professionell und innovativ ist. Dieses mit dem A' Design Award in Bronze prämierte Design verkörpert bewährte Verfahren in Kunst, Wissenschaft, Design und Technologie und ist hervorragend in seiner Liebe zum Detail. DefeXtiles Technik zur Textilherstellung befriedigt Bedürfnisse auf großartige Weise, berührt Wünsche, bezaubert Gefühle und spricht die Neugier an.

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties: DefeXtiles is a rapid and low-cost technique to produce realistic high-fidelity textiles on 3D printers. In this work, we demonstrate that under-extrusion defects can be finely controlled to quickly print thin flexible textiles into complex 3D shapes. Our approach enables a myriad of applications including printing full sized garments, deformable tangible interfaces, and ultra-tough shuttlecocks.
Tags: textile, 3d print, lace, advanced manufacturing, fabric
Production Technology: In this paper, we demonstrate that under-extrusion can be leveraged to quickly print thin, flexible, textiles. Specifically, as the extrusion multiplier decreases, there exists an ideal regime where globs form with fine strands connecting them. The periodic gaps that arise from printing this way not only yields textile-like aesthetics and breathability, but also textile-like properties such as flexibility and stretchability even with classically rigid materials such as polylactic acid (PLA).
Design Challenge: To democratize access and ability to make 3D forms with textiles by developing a new technique that allows textiles to be 3D printed into complex 3-dimensional forms using unmodified commodity 3D printer and no new software.
Research: We present a new strategy, called DefeXtiles, to 3D print quasi-woven fabrics that are thin, flexible, and fast to fabricate. Since our approach prints the textiles perpendicular to the print bed, complex geometries can be produced including pleated, curved, and metamaterial structures. With our approach, a standard 3D printer can print decameters of fabric in a single print. The use of multi-material printers allows users to embed circuit traces into the textile via conductive filament.
Inspiration: For thousands of years, the manufacturing of textiles into shaped forms has remained largely the same; fiber becomes a fabric which is then constructed into a 3D object. The high-tech approach, machine knitting, uses expensive machines with a significant learning curve for use. The low-tech approach, classic sewing, requires painstaking processes. As such, there is a need for a fast and accessible approach to manufacture textiles into 3D forms.
Project Duration: Started in October 2019 in Cambridge Massachusettes, and finished in June 2020. The work will be presented and demoed at the ACM User Interface Software and Technology Symposium 2020.
Operation Flow: This work has introduced a new approach to quickly print thin, flexible textiles composed of common 3D printing ma-terials with an unmodified 3D printer. Our approach com-bines the flexible, thin, and breathable properties of textiles with the affordances of 3D printing: rapid iteration, hands-free fabrication, and computer aided design. Through char-acterization, we demonstrate how our approach enables tun-ing of the mechanical and aesthetic properties through mate-rial and parameter selection. Through a series of applica-tions, we demonstrated the potential applicability of our approach for smart textiles, tangible online shopping, toys, fabric design, and everyday life.
Team Members: Jack Forman, Mustafa Doga Dogan, Hamilton Foryseth and Hiroshi Ishii