Laser Welding System Laserkeevitusmasin by Lu Na is a highly esteemed winner of the very prestigious 2021 Rauaauhind A' Design Award in Tootmis- ja töötlemismasinate disain Competition Category.
RaudMasinad· 2021
Laser Welding System Laserkeevitusmasin
by Lu Na
Client: Design Innovation Center, Shenyang Aerospace University
Rauaauhind A' Design Award Winner in Masinad Category
Verified Award Winner
Verify Award Status for #121227The Design
About Laser Welding System Laserkeevitusmasin
Laserkeevitussüsteem on masin üksikute liitiumakude keevitamiseks toiteakupatareideks. Süsteem kasutab soojusallikana kõrge suunatavuse ja suure võimsustihedusega laserkiirt. Optiline süsteem fokusseerib kiire väikesele alale, et sulatada liide väga lühikese aja jooksul. Manipulaator liigutab detaile, mistõttu keevitamine toimub ilma käsitsitööta. Kontrollitakse laserimpulsi laiust, energiat, tippvõimsust ja kordussagedust. Süsteemi mõõtmed on 8075 x 1920 x 2110 millimeetrit ning see parandab järjepidevust ja tootlikkust.
The Recognition
About the Rauaauhind A' Design Award
Laser Welding System Laserkeevitusmasin on Rauaauhinna A' Design Award võitja, prestiižikas tunnustus, mis antakse headele disainidele, mis vastavad professionaalsetele ja tööstuslikele nõuetele, mida oodatakse hästi disainitud töödelt. Raudvõitjad näitavad oma loojate suurt oskust, kõrget spetsialiseerumist, asjatundlikku mõistmist ja loomingulist võimekust. Laser Welding System Laserkeevitusmasin peaks olema kõrgelt hinnatud, imetletud ja armastatud looming, mis on praktiline ja uuenduslik. See Rauaauhinna A' Design Award võidudisain ühendab tööstuse parimaid tavasid ning tal on pädevad tehnilised omadused, mis on seotud oskusteabe ja andega. Laser Welding System Laserkeevitusmasin on austatud oma põhjalikkuse eest ning on loodud pakkuma elukvaliteedi parandusi, mis aitavad teha maailma paremaks paigaks.
Behind the Design
Press Kit
Credits, team members and technical details provided by the designer.
- Unique Properties
- The function of this system is to weld independent lithium batteries into power battery packs. The reasonable selection of welding methods and processes will directly affect the cost, quality, safety and consistency of the battery. The laser welding system uses the excellent directivity and high power density of the laser beam, assisted by the manipulator, to melt the welded object in a very short time and form firm solder joints and welds, improving consistency, reliability and productivity.
- Dimensions & Packaging
- 8075 mm x 1920 mm x 2110 mm
- Tags
- laser, welding, system, power, battery
- Production Technology
- Laser welding is an efficient and precise welding method that uses a high-energy density laser beam as a heat source. That is, the surface of the workpiece is heated by laser radiation, and the surface heat is diffused to the inside through heat conduction. By controlling the width, energy, peak power and repetition frequency of the laser pulse, etc. Parameters to melt the workpiece.
- Design Challenge
- The structural design of large-scale equipment is more difficult, and the interaction design between humans and machines
- Research
- The welding of automobile power battery requires a high degree of consistency. This design is for the batch welding of batteries and improve the reliability and efficiency of production. The internal manipulator can complete this work fully and efficiently without unmanned operation.
- Inspiration
- Laser welding has high efficiency and is easy to realize automated production. After continuously improving the welding process and limiting the thermal influence in the forming process, more and more applications are used in actual production. Laser welding with industrial robots is gradually becoming the main force of the automated power battery module production line.
- Project Duration
- March, 2019. Guangzhou, China
- Operation Flow
- The laser welding system uses the excellent directivity and high power density of the laser beam to work. With the assistance of the manipulator, the optical system focuses the laser beam in a small area to form an energy in the welded area in a very short time. Highly concentrated heat source area, so that the welded object melts and forms a firm solder joint and weld seam.
- Team Members
- Lu Na
Wang Zhuo
Lin Yutong
Liu Yutong
Cui Xinyue
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