Disco Oven Pizza Labea by Mark Cresswell

Disco Oven Pizza Labea by Mark Cresswell is a highly esteemed winner of the very prestigious 2023 Brontzezko Saria A' Design Award in Lorategi eta Kanpoko Altzari Diseinua Competition Category.

BrontzeKanpoko Altzariak· 2023

Disco Oven Pizza Labea

by Mark Cresswell

Client: 'Made By Marcus

Brontzezko Saria A' Design Award Winner in Kanpoko Altzariak Category

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Verified Award Winner

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Colors

The Design

About Disco Oven Pizza Labea

Disco Oven kanpoko egurrezko pizza labe bat da. Labeak 110 cm-ko diametroko esfera birakari baten forma du, 34.000 ispilu baino gehiagoz eskuz estalia. Esferaren barruan harri fundituzko nukleo bat dago, kordierita oinarri bat duena, sukaldatzeko. Labeak 400 gradu Celsius lortzen ditu 20 minutu inguruan, eta pizza napoletar bat 90 segundotan prestatzen du. Zartagin-platerak, ogiak eta erretze motelak ere presta daitezke, harrizko nukleoak beroa ondo mantentzen baitu. Hormoi bikoitzeko tximinia batek eta oinarri astundu batek edozein azalera gogor eta lauetan libreki jartzea ahalbidetzen dute.

The Recognition

About the Brontzezko Saria A' Design Award

Disco Oven Pizza Labea Brontzezko Saria A' Design Award irabazlea da, sormenak, asmamenak eta zorroztasunak bereizten dituzten diseinu bikainei ematen zaien aitorpen oso prestijiotsua. Brontze-mailako irabazleak trebetasunez beteriko eta nabarmenki sortzaileak diren artefaktuak dira, beren diseinatzaileen esperientzia zabala, irudimena eta ekimena egiaztatzen dutenak. Disco Oven Pizza Labea oso estimatua, miretsia eta maitea den objektua izatea espero da, nabarmenki profesionala eta berritzailea dena. Brontzezko Saria A' Design Award irabazi duen diseinu honek artearen, zientziaren, diseinuaren eta teknologiaren praktika onenak biltzen ditu eta xehetasunei ematen dien arretagatik bikaina da. Disco Oven Pizza Labea beharrak bikain asetzen dituen, desirak ukitzen dituen, sentimenduak xarmatzen dituen eta jakin-mina erakartzen duen lana da.

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties: Disco Ball Outdoor Wood Oven; an object of beauty and function; 110cm diameter 360 degree rotating sphere, with over 34,000 hand fitted mirrors, a traditional stone core oven with cordierite cooking base. Heats up to 400 degrees within 20 minutes to cook Neapolitan pizzas in 90 seconds. Can be used to cook many other dishes in skillets, with good thermal mass to slow cook at lower temperatures. Has a twin wall flue system and engineered stand/base to be free standing on any hard surface.
Dimensions & Packaging: 175cm tall
110cm diameter all weather proof Mirror Ball casing
80cm weighted free standing base
120cm height of oven mouth opening base
60cm diameter internal cooking area
Wood fired
Removable insulated door piece
360 degree ball bearing rotation for optimum cooking air flow
50mm thick vibration cast stone core oven
50mm high density ceramic fibre oven insulation
20mm Cordierite cooking base
50mm high density rigid base insulation
Twin insulated flue system
All outside surfaces safe to touch
Can remain outside uncovered in all weathers
Stone core oven lifetime Warantee
Tags: Pizza, Disco, Mirrorball, Glitter, Art, Unique, Oven, Retro, Chic, Cooking, Alfresco
Production Technology: 5 prototypes and 3 years of development;
Design Challenge: The biggest challenges were;
- creating a completely weather resistant product using so many different materials
- accounting for heat expansion and contraction combining so many different materials
- designing a safe product that meeting industry standards, specially considering the weight and fire risk issues concerned
- balancing cost and weight verses thermal mass capability
- considering economical, ergonomic, practical and safe methods delivery and installation within the design
- considering the safe use of the product
- considering the cooking versatility of the product
- maintaining a high level of design aesthetic without compromising quality and functionality
Research: Allot of research went into achieving a high degree of thermal mass (like a traditional wood fired cooking oven) to achieve the highest heat latency as possible whilst keeping physical weight to a minimum (so the product wouldn't need power assisted lifting for delivery/installation; i.e it can be safely manhandled); researched in collaboration with several international refectories suppliers testing various combinations of mixed aggregates to produce a cast oven to withstand minimum 1200 degree temperatures weighing under 50kg.
Allot of research went into the shape of the stone core oven; for air flow (diameter, length and position of the flue, and size, length and shape of oven mouth, for the best air draw), and ratio of air flow and oven size (using fibonacci sequence) for best functionality.
Tested various thermal insulations to find the right product that achieved the best combination of weight verses water resistance verses thermal mass qualities.
Tested various adhesives with 3M Tapes to achieve a double sided adhesive for the mirrors that would withstand extreme wether conditions.
Various changes and reverse engineering and testing to the main assembly plate and base stand to meet the balance of minimum weight comfortably within safety tolerances.
Consideration given to the method of installation from an international manual handling guidance and regulations prospective; safe and comfortable manual installation can be achieved with 4 persons, but we have also developed a lightweight cheap collapsable manual lifting kit/device so it can also be done safely and comfortably with 2 persons.
Inspiration: A love of light reflection (aka mirror balls) and Alfresco dining, an aspiration for creativity, perfectionism, fun and surprise, and a need to make something that's both functional and beautiful and brings people together.
Project Duration: 3 years Development
Developed in Somerset, UK
Work done in spare time
Operation Flow: Delivered; two pre assembled hemispheres
Delivered; base stand kit
All parts can fit through standard domestic door width
4 person insulation; 30 minutes
Cook 1x 12inch pizza, or 2x 6ich pizzas at a time
Heat up time 20-25 minutes
Running temp 350-400 C
Cool down time 4-6 hrs
Can cook classic Neapolitan pizza in 90 seconds
Can cook all manner of skillet dishes
Can cook slow roast and breads (with insulated door)