Plexus سیستم اتصال‌دهی by Subinay Malhotra is a highly esteemed winner of the very prestigious 2025 جایزه آهنی A' Design Award in طراحی مولد، الگوریتمی، پارامتریک و مبتنی بر هوش مصنوعی Competition Category.
آهنطراحی مولد· 2025
Plexus سیستم اتصال‌دهی
Client: Subinay Malhotra Designworks
جایزه آهنی A' Design Award Winner in طراحی مولد Category
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The Design
About Plexus سیستم اتصال‌دهی
پلکسوس یک سیستم اتصال‌دهی ماژولار است که با استفاده از طراحی زایشی و اتصال‌دهنده‌های تطبیق‌پذیر ایجاد شده است. این سیستم قطعات را بدون استفاده از اتصال‌دهنده‌های سنتی به هم متصل می‌کند و امکان انتقال روان میان سطوح و سازه‌ها را فراهم می‌آورد. اجزا از طریق ریخته‌گری با موم گمشده و با استفاده از الگوهای مومی ساخته‌شده به روش چاپ سه‌بعدی تولید می‌شوند. یک شبکه الگوریتمی نقاط تنش را تقویت کرده و میزان فلز مصرفی را کاهش می‌دهد. آندایزینگ کم‌تأثیر و آبکاری غیرسمی، دوام و کیفیت سطح را بهبود می‌بخشند. پلکسوس امکان مونتاژ و پیکربندی مجدد را در کاربردهای متعدد پشتیبانی می‌کند.
The Recognition
About the جایزه آهنی A' Design Award
Plexus سیستم اتصال‌دهی برنده جایزه آهنی A' Design Award است، شناختی معتبر که به طراحی‌های خوبی اعطا می‌شود که الزامات حرفه‌ای و صنعتی مورد انتظار از آفرینش‌های خوب طراحی‌شده را برآورده می‌کنند. برندگان آهن مهارت بزرگ، تخصص بالا، درک کارشناسانه و ظرفیت خلاقانه سازندگان خود را نشان می‌دهند. از Plexus سیستم اتصال‌دهی انتظار می‌رود آفرینشی بسیار ارجمند، ستوده و دوست‌داشتنی باشد که کاربردی و نوآورانه است. این طراحی برنده جایزه آهنی A' Design Award بهترین رویه‌های صنعت را یکپارچه می‌کند و ویژگی‌های فنی شایسته‌ای دارد که با دانش عملی و استعداد پیوند خورده است. Plexus سیستم اتصال‌دهی به سبب دقتش محترم است و برای عرضه بهبودهای کیفیت زندگی که به بهتر شدن جهان کمک می‌کنند طراحی شده است.
Behind the Design
Press Kit
Credits, team members and technical details provided by the designer.
- Unique Properties
- Plexus redefines modular joinery by integrating generative design with adaptable connection systems, allowing seamless transformation into various applications. Its innovative joining method enables fluid transitions between surfaces and structures, eliminating conventional fasteners while enhancing strength, flexibility, and scalability. Combining advanced metal treatments with precision-engineered connections, Plexus challenges traditional assembly processes by giving reconfigurable solutions
- Dimensions & Packaging
- 218mm x 175mm x 162mm
- Tags
- generative design, modular joinery, parametric modeling, lost-wax casting, eco-friendly plating, sustainable manufacturing, computational fabrication, adaptive structures, material efficiency, algorithmic mesh
- Production Technology
- Plexus utilizes 3D-printed wax patterns combined with lost-wax casting to achieve intricate, high-precision modular joinery. The generative design is first developed through parametric modeling, then translated into wax prototypes via SLA 3D printing. These wax models undergo investment casting, producing durable metal components with seamless, organic forms. The system integrates custom anodization, electroplating, and multi-material hybridization, enhancing surface properties, durability, and aesthetic adaptability, redefining traditional joinery through advanced computational fabrication techniques.
- Design Challenge
- The biggest challenge in Plexus was balancing structural integrity with material reduction while maintaining seamless adaptability. Algorithmic joinery required extensive computational testing to optimize mesh density for load-bearing efficiency without overusing metal. Overcoming manufacturing constraints in lost-wax casting and eco-plating demanded collaboration with fabricators to refine tolerances. Bridging generative design with real-world production was key to making Plexus both scalable and sustainable.
- Research
- Plexus is based on experimental design research exploring algorithmic joinery and modular assembly, with a focus on reducing unnecessary metal use through optimized material distribution and eco-friendly plating techniques. The objective was to create a seamless, reconfigurable connection system that enhances efficiency, sustainability, and adaptability. Using parametric modeling and computational simulations, the study analyzed load distribution and material behavior to eliminate excess material in non-critical areas. Data was gathered through digital stress tests and 3D-printed prototypes, refined via lost-wax casting and advanced metal treatments. Participants included engineers, designers, and fabricators, who provided insights into usability, strength, and scalability. The research demonstrated that generative mesh structures strategically reduce metal usage while maintaining structural integrity. Additionally, eco-friendly plating techniques, such as low-impact anodization and non-toxic electroplating, were integrated to enhance durability and environmental sustainability. This innovation enables sustainable manufacturing, minimizing waste while enhancing performance and flexibility. The impact extends to product design, architecture, and adaptive manufacturing, offering an efficient, high-performance alternative to traditional joinery.
- Inspiration
- Inspired by nature’s seamless connections and biological structures, Plexus reimagines traditional joinery through generative design and modular adaptability. The project stems from parametric design, biomimicry, and material efficiency research, seeking to eliminate rigid fasteners in favor of fluid, scalable connections. By integrating algorithmic modeling with precision engineering, Plexus introduces a versatile, reconfigurable system that adapts across multiple applications.
- Project Duration
- The project started in August 2024 and was produced by February 2025. Plexus Joinery has been published globally, receiving recognition across various platforms.
- Operation Flow
- Plexus utilizes an algorithmically generated mesh structure within its modular joinery system, ensuring optimal strength and weight distribution. The mesh is parametrically designed to reinforce stress points, allowing the structure to withstand significant loads while maintaining a lightweight, organic form. This adaptive approach enables seamless assembly, transformation, and reconfiguration without traditional fasteners, enhancing structural integrity, user interaction, and aesthetic fluidity in a scalable design solution.
- Team Members
- Subinay Malhotra
- Image Credits
- Image #1: Plexus Joinery
Image #2: In Context
Image #3: In context
Image #4: In context
Image #3: Function
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