Engo Batterijbehuzing by Vladimir Zagorac

Engo Batterijbehuzing by Vladimir Zagorac is a highly esteemed winner of the very prestigious 2023 A' Design Award yn Izer in Enerzjyprodukten, Projekten en Apparaten Ûntwerp Competition Category.

IzerEnerzjy· 2023

Engo Batterijbehuzing

by Vladimir Zagorac

Client: EnGo Planet

A' Design Award yn Izer Winner in Enerzjy Category

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The Design

About Engo Batterijbehuzing

Engo is in stapelbere batterijbehuzing ûntworpen foar sinneprodukten en oare tapassingen foar enerzjyopslach. De behuzing is makke fan aluminium mei in stielen frame, plastik platen en rubberen isolaasje. Ôfskeante fertikale rânen en ferzonken hoeken foarmje in ferburgen kabelpaad, sadat bedrading netjes bliuwt yn sawol horizontale as fertikale rjochtingen. Ferlingde wanden oan de boppe- en ûnderkant dekke de kabels ôf en meitsje feilich stapeljen mooglik, wylst der romte oerbliuwt om de klemmen oan te sluten. Trije lagen isolaasje hâlde it batterijpak op in stabile wurktemperatuer.

The Recognition

About the A' Design Award yn Izer

Engo Batterijbehuzing is in winner fan de A' Design Award yn Izer, in prestisjeuze erkenning foar goede ûntwerpen dy't foldogge oan de profesjonele en yndustriële easken dy't ferwachte wurde fan goed ûntwurpen skeppings. Izerwinners litte grutte feardigens, hege spesjalisaasje, deskundich begryp en kreatyf fermogen fan har makkers sjen. Fan Engo Batterijbehuzing wurdt ferwachte dat it in tige heech achte, bewûndere en dierbere skepping is dy't praktysk en ynnovatyf is. Dit winnende ûntwerp fan de A' Design Award yn Izer yntegrearret de bêste praktiken fan de sektor en hat feardige technyske skaaimerken ferbûn mei kennis en talint. Engo Batterijbehuzing wurdt respektearre foar syn yngeandens en is ûntwurpen om ferbetteringen fan de kwaliteit fan it libben te leverjen dy't helpe de wrâld ta in bettere plak te meitsjen.

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties: The straightforward geometric form of the enclosure is interrupted only by chamfered vertical edges and recessed corners. These details are part of a hidden cabling solution, especially useful within large battery sets, enabling clean and minimally noticeable wiring in any direction, both horizontally and vertically. Extended walls on the top and bottom of the housing keep the cables covered and allow safe stacking while giving enough room to connect the terminals between the stacked pieces.
Dimensions & Packaging: 30Ah unit W: 205mm, D: 90mm, H: 215mm; 60Ah unit W: 220mm, D: 120mm, H: 380mm; 100Ah unit W: 248mm, D: 120mm, H: 556mm.
Tags: Smart Battery, Power Wall, Stackable, Minimal, Cable Management
Production Technology: Aluminum casing, steel frame, plastic plates, rubber insulation
Design Challenge: The battery is to be used in retrofit solar equipment, as an individual product, inside solutions such as power walls, electric vehicles, yachts, etc. That required smart usage of available space. Thermal and water insulation were given careful attention. Three layers of insulation, including ceramic coating, keep the battery pack at a constant temperature and operational between minus twenty and plus eighty degrees Celsius. The rubber used for insulation of the top and bottom of the enclosure gives enough flexibility to compensate for an uneven floor but does not allow capsizing.
Research: A simple production process in any given volume, different sizes of battery packs used, and low starting cost suggested aluminum for the housing. That also planted the idea to use as little manual operation as possible, calling for a minimal but characteristic design that could be produced by CNC cutting and bending. The proportions of the few visible details were refined according to the dimensions of cables, contacts, and connectors, which needed to fit perfectly in the space between the neighboring housings.
Inspiration: The project started with the idea to produce battery casings for a range of EnGo Planet's solar products. After analysis of a typical installation process and everyday usage scenarios, inspiration was found in pure functionality and minimal aesthetic expression. Easy stacking, optimal space usage, and intelligent cable management were the main focus of the design.
Project Duration: The project lasted several weeks and took place in USA and Europe.
Operation Flow: A combination of design details and flexible materials used on the top and bottom of the housing keep the wiring neat and give a clean look to any battery set. The bottom rubber surface features two openings that match the position of the terminals on the unit placed below. The side openings allow lifting the case using a strap, which makes the stacking of heavier versions of the battery easier. The operation and capacity of the unit can be monitored by a smartphone over Bluetooth. The product is available with an optional voltmeter, switch, and USB inlets for charging mobile devices.
Patents: Vladimir Zagorac
Team Members: Vladimir Zagorac
Image Credits: Vladimir Zagorac