Nexcell Orbit RX Máquina Moldeadora Inyección rehegua by King Steel Machinery Co., Ltd.

Nexcell Orbit RX Máquina Moldeadora Inyección rehegua by King Steel Machinery Co., Ltd. is a highly esteemed winner of the very prestigious 2023 A' Design Award Pláta in Mba'eguasupyru Jejapo Competition Category.

PlátaMba'eguasupyru· 2023

Nexcell Orbit RX Máquina Moldeadora Inyección rehegua

by King Steel Machinery Co., Ltd.

Client: King Steel Machinery CO., LTD

A' Design Award Pláta Winner in Mba'eguasupyru Category

797,403

Verified Award Winner

Verify Award Status for #142188

View at A' Design Award Press Release Award Badge

Colors

The Design

About Nexcell Orbit RX Máquina Moldeadora Inyección rehegua

Nexcell Orbit RX ha'e peteĩ máquina omoldeáva inyección rupive elastómero ojejapóva espuma física rehegua, ojejapova'ekue ojejapo hag̃ua sapatu midsole (sapatu mbytegua). Ko máquina ombojehe'a gas supercrítico plástico ndive ha ojapo umi pieza inyección moldeo rupive, upéicha rupi ndojeporúi espuma química ha pe materia ikatu ojereciklá opaite. Mokõi bandeja ha mokõi pistola omoneĩ heta producción rape peteĩ fábrica renda michĩvape. Pe cubierta oiporu chapa metal ojejahéiva morotĩ ha hovy colórpe, peteĩ tesape ñemomarandurã oñemoĩva ipype. Umi jeikeha ykégua ha tapykuegua ombovevýi molde ñemoambue, ñemopotĩ ha mantenimiento ojejapóva jepi.

The Recognition

About the A' Design Award Pláta

Nexcell Orbit RX Máquina Moldeadora Inyección rehegua ohupyty A' Design Award Pláta, peteĩ ñehechakuaa extraordinariamente prestigioso oñeme'ẽva diseño de primera línea, hechapyrãva ha impresionante-pe. Umi ganador Pláta ha'e tembiapo brillante ha heta creativo ohechaukáva expertise, talento ha agudeza sobresaliente umi diseñador-pe. Oñeha'ãrõ Nexcell Orbit RX Máquina Moldeadora Inyección rehegua ha'eha peteĩ tembiapo maravilloso, ejemplar, profesional ha innovador pypukuvéva. Ko diseño ohupytýva A' Design Award Pláta ha'e invento ojehechakuaáva ha ojehayhúva ohepyme'ẽva ha ombohasáva límite arte, ciencia, diseño ha tecnología rehegua. Nexcell Orbit RX Máquina Moldeadora Inyección rehegua ha'e creación heta ojeenvidiáva omokyre'ỹva ipotapy, ome'ẽva sentimiento positivo ha omoheñóiva maravilla ha sorpresa.

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties: At present, most of the footwear industry uses EVA foam as the material for the midsole. However, its chemical foaming will bring problems such as harmful gas generated during decomposition, materials that cannot be recycled, complicated manufacturing processes, and the size of the finished product that is not easy to control. NexCell was successfully developed to make lighter shoes that could solve environmental pollution and meet consumers psychological expectations at the same time.
Dimensions & Packaging: Orbit RX color continues to use comfortable and stable white as the base, with the brand spirit of blue, presenting a sense of technology and integrating the warning light function to show precision, reliability, professionalism, technology, and vitality. The rear side of the machine adopts a modular enclosure design with a laser-cut mesh window design of the brand logo to enhance brand recognition and facilitate heat dissipation, monitoring, and safety protection functions, further enhancing competitiveness.
Tags: Flexible, Multi-station, Multi-mode, Dual-tray, Multi-tray
Production Technology: Precision machines require rugged enclosures and shock and impact resistance for durability. Orbit RX internal ejector unit and mixer continue the generation of NexCell linear shield design to prevent dust. Meanwhile, the side and rear entrances of the machine are convenient for staff to enter the machine for material/mold replacement, routine maintenance, and cleaning. Furthermore, the machine is protected by black sheet metal coating, which conveys a sense of stability and reliability while avoiding damage to the exterior from scratches and bumps.
Design Challenge: It can also achieve low power consumption and time-saving in the process. The design team has introduced the exclusive AI KS-GATEWAY to provide the most impartial data on machine operation and remote operation, which is the perfect solution for production needs.
In the future, Orbit RX will not only be used in the footwear industry. but also in sports protective equipment, IC packaging, transportation, and other fields that require foaming elastomer.
Research: The shoe industry currently uses EVA for the midsole, but the raw material is not strong enough and can only be achieved by other materials or chemical foaming. However, the greenhouse gases generated during the process are the main environmental damage.
For this reason, Orbit RX physical foam injection system uses supercritical gas to mix with plastic and then produce the product by injection molding. It has three main features: environmental protection, recyclable products, and high automation, and the material can be 100% recycled for sustainable use.
Inspiration: NexCell Orbit RX is one of the few physical foaming elastomer injectors in the market that can be introduced into mass production, and it is a brand new model based on the previously developed NexCell machine. With the development of the physical foaming elastomer injector, Orbit RX can effectively reduce the production cost and provide the best stability, performance, and productivity. By linking different processes through two trays, it provides multiple production modes to meet the different needs of the product. Combined with the physical foaming system, it provides the best physical foaming elastomer injector mass production option.
Project Duration: The project was exhibited in Taiwan in September 2020.
Operation Flow: Orbit RX can reduce the amount of equipment investment and increase the use of factory space through a new process with two twin guns and a multi-mode multi-station with trays for the same process and the same output.
Team Members: King Steel Machinery Co., Ltd.
Image Credits: King Steel Machinery Co., Ltd.