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FemtoGlass Chaw Ua Haujlwm Txiav Iav by Desdorp Studio

FemtoGlass Chaw Ua Haujlwm Txiav Iav by Desdorp Studio is a highly esteemed winner of the very prestigious 2024 A' Design Award Hlau in Tsim Tshuab Tsim Khoom thiab Tshuab Ua Khoom Competition Category.


HlauTshuab· 2024

FemtoGlass Chaw Ua Haujlwm Txiav Iav

by Desdorp Studio

Client: Workshop of Photonics

A' Design Award Hlau Winner in Tshuab Category

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Verified Award Winner

Verify Award Status for #152742

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The Design

About FemtoGlass Chaw Ua Haujlwm Txiav Iav

FemtoGlass yog ib lub chaw ua haujlwm siv laser rau kev txiav thiab faib iav thiab sapphire. Lub chaw ua haujlwm no siv rau kev tshawb fawb thiab rau kev tsim khoom coob coob. Qhov chaw nkag mus rau thaj chaw ua haujlwm dav ua rau kev txhawb khoom thiab kev hloov kev tsim khoom yooj yim. Muaj ib tug LED nyob saum toj uas hloov qhov chaw ua teeb cim ib txwm siv rau lub tshuab thiab qhia paub txog xwm txheej ua haujlwm tam sim no. Lub qhov vaj tse yog ua los ntawm daim hlau tsis ci heev, thiab lub rooj sab hauv yog ua los ntawm pob zeb granite zoo tshaj plaws kom muaj kev ruaj khov tawm tsam qhov ua zog. FemtoGlass txiav iav txij li 30 micrometres mus txog 2 millimeters nyob rau hauv ib zaug txiav xwb.

The Recognition

About the A' Design Award Hlau

FemtoGlass Chaw Ua Haujlwm Txiav Iav yog tus yeej ntawm A' Design Award Hlau, ib qho kev lees paub muaj meej mom uas muab rau cov qauv tsim zoo uas ua tau raws li cov kev xav tau ntawm kev ua haujlwm thiab kev lag luam uas xav tau los ntawm cov khoom tsim zoo. Cov neeg yeej Hlau qhia txog kev txawj loj, kev paub tshwj xeeb siab, kev nkag siab ntawm cov kws tshaj lij thiab lub peev xwm tsim ntawm cov neeg tsim. FemtoGlass Chaw Ua Haujlwm Txiav Iav xav tias yuav yog ib qho khoom tsim uas neeg hwm, qhuas thiab hlub uas siv tau thiab tsim tshiab. Cov qauv tsim yeej A' Design Award Hlau no sib xyaw cov kev coj ua zoo tshaj plaws ntawm kev lag luam thiab muaj cov yam ntxwv siv tshuab txawj ntse txuas nrog kev paub thiab txuj ci. FemtoGlass Chaw Ua Haujlwm Txiav Iav tau txais kev hwm vim nws tag nrho thiab tsim los muab kev txhim kho rau lub neej uas pab ua rau lub ntiaj teb zoo dua.

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties
The FemtoGLASS is an advanced glass and sapphire laser cutting and dicing workstation designed for both research and development purposes, as well as high-volume manufacturing. With its unique and user-friendly access to the working areas, the FemtoGLASS offers unparalleled convenience for uploading and changing production. The workstation features an elegant LED header at the top, replacing the standard machinery traffic light, which intuitively communicates the current status.
Dimensions & Packaging
Main features:
Ultra-thin (30 µm to 2 mm in a single pass) glass & sapphire cutting with high process speed - up to 800 mm/s. The workstation can cut all shapes: circular, square, irregular. Tunable dicing process for different substrate thicknesses for inner and outer contours. Easy breaking for non-tempered glass and self-breaking for tempered glass
Tags
Workstation, wophotonics, laser, machine, industrial, glass, cutting, dicing, sapphire, manufacturing
Production Technology
The FemtoGLASS features a semi-matt sheet metal casing, allowing for dimensional flexibility and customization based on market demand. The interior table is made of ultrastable high-quality granite, providing excellent stability and insulation against vibrations. Its main applications include glass wafer dicing, thin glass cutting, and various cutting needs for mobile phone screens, buttons, camera lenses, smart glasses, and micro-optics. With its patented glass and sapphire cutting technology, FemtoGLASS achieves ultra-high quality and precision on tempered and non-tempered glass, as well as sapphire, with minimal chipping and no post-processing required. It excels in industries like semiconductors, microfluidics, and micro-optics, enhancing glass bending strength and sidewall cut-finish quality. Notably, FemtoGLASS can cut ultra-thin glass up to 2mm in a single pass. Integrated beam stabilization and metrology solutions ensure consistent cutting accuracy and workflow efficiency, accommodating different substrate thicknesses for optimal results across applications.
Design Challenge
Due to the high competition in the market, the main creative challenge was to design an aesthetic laser cutting workstation, which would be minimal and understandable with unobtrusive form and standout look at the same time. The main goal was to improve the usage scenario and increase working area, without compromising the outlook and usability. The idea for the workstation was to be trustworthy, sturdy, elegant and modern with clear design language and friendly usage.
Research
The name FemtoGLASS perfectly conveys its purpose. As the demand for precision laser dicing of brittle materials continues to grow - this solution addresses these challenges. State-of-the-art glass and sapphire cutting & dicing technology sets new standards, enhancing process yield and efficiency. This technology surpasses other glass-cutting methods, making it highly applicable in the semiconductor, microfluidics, and micro-optics industries.
Inspiration
Our design team drew inspiration from the intersection of classical forms to create a unique workstation. The main body of the product embodies the elegance of a black cube, adorned with a sleek blue coat. All buttons and controls are conveniently positioned at the user's fingertips, providing effortless control and management of the cutting process. The workstation features screens and a captivating blue glass window, enhancing ease of use and visibility.
Project Duration
The project began in early 2022 in Vilnius, Lithuania, with a focus on defining key technological and usability aspects. The design solution was developed in mid-2022, followed by engineering and manufacturing preparations. By the end of that year, a primary prototype was constructed and tested to ensure compliance with requirements. In early 2023, the FemtoGlass workstation was successfully released to the market.
Operation Flow
At the heart of this cutting-edge technology is patented WOP glass and sapphire cutting technology, renowned for its exceptional precision and ultra-high quality results. The FemtoGLASS is the ultimate solution for achieving superior cutting and dicing performance in the glass and sapphire industry.
Team Members
Design: Desdorp (Deividas Juozulynas, Denis Orlenok)
Technical Solution: Altechna R&D
Sheet Metals: Vaidas Paškevičius
Image Credits
Workshop of Photonics

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