Vas Kibernetika · 2023

Meta Mecha Protézisbetét

by Xuerong Cai

Vasdíj A' Design Award 2023 in Kibernetika
CLIENT: Meta Mecha
Estimated Number of Design Views: 595,832
Verification code F82F57FB55 · Verify this award

View at A' Design Award Press Release

Colors

About Meta Mecha Protézisbetét

A Meta Mecha egy mechanikus metamateriálokból készült protézisfoglalat-betét. A betét a csonk 3D-s szkenneléséből és a járás közben gyűjtött nyomásadatokból generálódik, így a mechanikai felület a személyre szabott orvosi követelményeket követi. A Meta Mecha rugalmas TPU-ból készül, ipari 3D nyomtatókon. Egy nyomásérzékeny anyag színt vált, amikor a nyomás meghaladja a tolerancia határát, jelezve a felhasználónak, hogy a betétet ki kell cserélni. A csere egyszerű és gazdaságos, és támogatja a csonk fokozatos deformációját.

About the Vasdíj A' Design Award

Meta Mecha Protézisbetét a Vasdíj A' Design Award győztese, rangos elismerés a jó dizájnoknak, amelyek megfelelnek a jól megtervezett alkotásoktól elvárt szakmai és ipari követelményeknek. A vasgyőztesek alkotóik nagy tudását, magas fokú szakosodását, szakértői megértését és kreatív képességét mutatják. Meta Mecha Protézisbetét-tól azt várják, hogy nagyra becsült, csodált és kedvelt, gyakorlatias és innovatív alkotás legyen. Ez a Vasdíj A' Design Award kitüntetést elnyert dizájn integrálja az iparág legjobb gyakorlatait, és hozzáértő műszaki jellemzőkkel rendelkezik, amelyek szakértelemmel és tehetséggel párosulnak. Meta Mecha Protézisbetét-t alaposságáért tisztelik, és úgy tervezték, hogy az életminőséget javító fejlesztéseket nyújtson, amelyek segítenek a világot jobb hellyé tenni.

Press Kit

Unique Properties: With 3D printable mechanical metamaterials as the prosthetic liner, Meta Mecha makes it possible to customize mechanical surfaces for different amputees according to personalized medical requirements.
The pressure sensitive color-changing material provides visualization of the unsuitability and draws attention.
The prosthetic liner can be replaced to support the deformation process of residual limb. The user can update their mechanical surface inside the prosthetic in a simple and economical way.
Dimensions & Packaging: Width 136mm*Depth 139mm*Height 175mm
(The dimensions of prosthetic liner should differ from user to user, above is an example of our case)
Tags: Prosthetic socket liner, Customized design, 3D print, Computational design
Production Technology: The mechanical metamaterial prosthetic liner is 3D printed with industrial quality 3D printers and elastic TPU. It is impossible to manufacture the complex 3D shape without additive manufacturing technology.
3D scanning and pressure sensor equipment are used before the design process to acquire the shape and mechanical requirements of amputees.
Generative design approach is used to generate design with customized requirements. In our prototype, we use Grasshopper to generate our design.
Design Challenge: It is a challenge for us to understand the logic and process of editing mechanical metamaterial. We have referred to many papers and interviewed a metamaterial specialist in our university and finally managed to arrange the structure unit on a prosthetic liner by using Grasshopper and plugins. Another challenge emerges when we try to prototype the product with 3D printing. It took us a while to find an industrial 3D printing laboratory that can use TPU to print the complex structure of metamaterial.
Research: We had looked through papers on mechanical metamaterials, medical requirements on prosthetic and computational design to understand how to apply metamaterials in the prosthesis field. We then had conversations with a metamaterial specialist to verify our idea. We also printed out ten little blocks with metamaterial structure to experiment on different mechanical properties.
Inspiration: The future trend of computational design draws our attention to programmable matter and metamaterial. We are surprised to find its potential to empower design with material science and motivated to reconsider objects in microscopic logic.
With generative design and simulation tools, we propose application of metamaterial in the prosthetic field, offering both customized and medically compliant service.
Project Duration: The project started in October 2021 in Shanghai, the first prototype was exhibited in D&I Shanghai in December 2021. An educational exhibition based on the project was shown in Shanghai Dyson Ideation Lab from February.
Operation Flow: Users first get residual limb 3D scanning and walk in a common socket to collect his pressure distribution data. A 3D model of metamaterial prosthetic liner is generated based on the data collected and medical requirements. After the prosthetic liner is 3D printed, it will be assembled with other parts of the prosthesis and delivered to the user. The prosthetic liner adjusts the best pressure level for the user and warns the user when pressure exceeds tolerance limits by color change. With the visual cue, the user can understand it's time to replace the liner to fit his residual limb deformation.
Image Credits: Images: Xuerong Cai, Ruikun Pan, Yanyun Wu, Longyu Gong