Plexus Sistemu Ijikọ Ihe by Subinay Malhotra

Plexus Sistemu Ijikọ Ihe by Subinay Malhotra is a highly esteemed winner of the very prestigious 2025 Ihe Nrite A' Design Award nke Igwe in Nhazi Mmeputaime, Algọridim, Paramịtrịk na Enyemaka AI Competition Category.

IgweMmeputaime· 2025

Plexus Sistemu Ijikọ Ihe

by Subinay Malhotra

Client: Subinay Malhotra Designworks

Ihe Nrite A' Design Award nke Igwe Winner in Mmeputaime Category

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The Design

About Plexus Sistemu Ijikọ Ihe

Plexus bụ sistemu ijikọ ihe nke a na-emeghari emeghari nke e ji generative design na ihe njikọ ndị nwere ike ịgbanwe wuo ya. Sistemu a na-ejikọta akụkụ ihe ndị dị iche iche na-enweghị ojiji ihe ijikọ ndị a na-akpọkarị eme, na-eme ka njikọ dị n'etiti elu ihe na nhazi ihe dị nro na-agagharị nke ọma. A na-emepụta akụkụ ihe ndị a site n'usoro "lost-wax casting" nke sitere na ụdị ihe akpụ akpụ (wax patterns) e ji teknụzụ ibi ihe atọ (3D printing) mepụta. Otu netiwọk algọridim (algorithmic mesh) na-agbaji ike n'ebe nrụgide na-adịkarị ike ma na-ebelata ọnụ ọgụgụ ígwè a na-eji arụ ọrụ. Usoro anodizing dị nro na plating na-adịghị egbu egbu na-ebelata mmebi ma na-emeziwanye àgwà elu ihe. Plexus na-akwado nchikota na ndozigharị nhazi n'ọtụtụ ụdị ojiji dị iche iche.

The Recognition

About the Ihe Nrite A' Design Award nke Igwe

Plexus Sistemu Ijikọ Ihe meriri A' Design Award nke Igwe, nnabata dị ugwu e nyere design ndị dị mma nke na-emezu ihe ndị a chọrọ n'ọrụ na ụlọ ọrụ nke a na-atụ anya n'ihe e kere eke ndị e mere nke ọma. Ndị meriri na Igwe na-egosi nka buru ibu, ọkachamara dị elu, nghọta ọkachamara na ikike imepụta nke ndị kere ha. A na-atụ anya na Plexus Sistemu Ijikọ Ihe ga-abụ ihe e kere eke a na-asọpụrụ nke ukwuu, a na-eto na a hụrụ n'anya nke bụ ihe bara uru ma dị ọhụrụ. Design a meriri A' Design Award nke Igwe na-ejikọta ụzọ kacha mma nke ụlọ ọrụ ma nwee àgwà teknụzụ kwesịrị ekwesị jikọtara na ihe ọmụma na talent. A na-asọpụrụ Plexus Sistemu Ijikọ Ihe maka nlezianya ya ma e mere ya ka ọ nye mmeziwanye ndụ nke na-enyere aka ime ka ụwa bụrụ ebe ka mma.

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties: Plexus redefines modular joinery by integrating generative design with adaptable connection systems, allowing seamless transformation into various applications. Its innovative joining method enables fluid transitions between surfaces and structures, eliminating conventional fasteners while enhancing strength, flexibility, and scalability. Combining advanced metal treatments with precision-engineered connections, Plexus challenges traditional assembly processes by giving reconfigurable solutions
Dimensions & Packaging: 218mm x 175mm x 162mm
Tags: generative design, modular joinery, parametric modeling, lost-wax casting, eco-friendly plating, sustainable manufacturing, computational fabrication, adaptive structures, material efficiency, algorithmic mesh
Production Technology: Plexus utilizes 3D-printed wax patterns combined with lost-wax casting to achieve intricate, high-precision modular joinery. The generative design is first developed through parametric modeling, then translated into wax prototypes via SLA 3D printing. These wax models undergo investment casting, producing durable metal components with seamless, organic forms. The system integrates custom anodization, electroplating, and multi-material hybridization, enhancing surface properties, durability, and aesthetic adaptability, redefining traditional joinery through advanced computational fabrication techniques.
Design Challenge: The biggest challenge in Plexus was balancing structural integrity with material reduction while maintaining seamless adaptability. Algorithmic joinery required extensive computational testing to optimize mesh density for load-bearing efficiency without overusing metal. Overcoming manufacturing constraints in lost-wax casting and eco-plating demanded collaboration with fabricators to refine tolerances. Bridging generative design with real-world production was key to making Plexus both scalable and sustainable.
Research: Plexus is based on experimental design research exploring algorithmic joinery and modular assembly, with a focus on reducing unnecessary metal use through optimized material distribution and eco-friendly plating techniques. The objective was to create a seamless, reconfigurable connection system that enhances efficiency, sustainability, and adaptability. Using parametric modeling and computational simulations, the study analyzed load distribution and material behavior to eliminate excess material in non-critical areas. Data was gathered through digital stress tests and 3D-printed prototypes, refined via lost-wax casting and advanced metal treatments. Participants included engineers, designers, and fabricators, who provided insights into usability, strength, and scalability. The research demonstrated that generative mesh structures strategically reduce metal usage while maintaining structural integrity. Additionally, eco-friendly plating techniques, such as low-impact anodization and non-toxic electroplating, were integrated to enhance durability and environmental sustainability. This innovation enables sustainable manufacturing, minimizing waste while enhancing performance and flexibility. The impact extends to product design, architecture, and adaptive manufacturing, offering an efficient, high-performance alternative to traditional joinery.
Inspiration: Inspired by nature’s seamless connections and biological structures, Plexus reimagines traditional joinery through generative design and modular adaptability. The project stems from parametric design, biomimicry, and material efficiency research, seeking to eliminate rigid fasteners in favor of fluid, scalable connections. By integrating algorithmic modeling with precision engineering, Plexus introduces a versatile, reconfigurable system that adapts across multiple applications.
Project Duration: The project started in August 2024 and was produced by February 2025. Plexus Joinery has been published globally, receiving recognition across various platforms.
Operation Flow: Plexus utilizes an algorithmically generated mesh structure within its modular joinery system, ensuring optimal strength and weight distribution. The mesh is parametrically designed to reinforce stress points, allowing the structure to withstand significant loads while maintaining a lightweight, organic form. This adaptive approach enables seamless assembly, transformation, and reconfiguration without traditional fasteners, enhancing structural integrity, user interaction, and aesthetic fluidity in a scalable design solution.
Team Members: Subinay Malhotra
Image Credits: Image #1: Plexus Joinery
Image #2: In Context
Image #3: In context
Image #4: In context
Image #3: Function