Laser Welding System Leysisuðuvél by Lu Na is a highly esteemed winner of the very prestigious 2021 A' Design Award í járni in Hönnun framleiðslu- og vinnsluvéla Competition Category.
JárnVélar· 2021
Laser Welding System Leysisuðuvél
by Lu Na
Client: Design Innovation Center, Shenyang Aerospace University
A' Design Award í járni Winner in Vélar Category
Verified Award Winner
Verify Award Status for #121227The Design
About Laser Welding System Leysisuðuvél
Leysisuðukerfið er vél til að suða saman einstakar litíumrafhlöður í aflrafhlöðupakka. Kerfið notar leysigeisla með mikla stefnuvirkni og hátt aflþéttleika sem hitagjafa. Ljóskerfi fókusar geislann á lítið svæði til að bræða samskeytin á mjög skömmum tíma. Vélarmur hreyfir hlutina, þannig að suðan fer fram án handavinnu. Breidd, orka, hámarksafl og endurtekningartíðni leysipúlsins eru stýrð. Kerfið mælist 8075 x 1920 x 2110 millimetrar og eykur samræmi og framleiðni.
The Recognition
About the A' Design Award í járni
Laser Welding System Leysisuðuvél vann A' Design Award í járni, virta viðurkenningu sem veitt er góðum hönnunarverkum sem uppfylla þær faglegu og iðnaðarlegu kröfur sem gerðar eru til vel hannaðra sköpunarverka. Sigurvegarar í járni sýna mikla færni, mikla sérhæfingu, sérfræðiskilning og skapandi getu höfunda sinna. Þess er vænst að Laser Welding System Leysisuðuvél sé mjög metið, dáð og elskað sköpunarverk sem er hagnýtt og nýstárlegt. Þetta hönnunarverk sem vann A' Design Award í járni sameinar bestu starfsvenjur greinarinnar og hefur hæfa tæknilega eiginleika tengda þekkingu og hæfileikum. Laser Welding System Leysisuðuvél er virt fyrir nákvæmni sína og er hannað til að veita lífsgæðabætur sem hjálpa til við að gera heiminn að betri stað.
Behind the Design
Press Kit
Credits, team members and technical details provided by the designer.
- Unique Properties
- The function of this system is to weld independent lithium batteries into power battery packs. The reasonable selection of welding methods and processes will directly affect the cost, quality, safety and consistency of the battery. The laser welding system uses the excellent directivity and high power density of the laser beam, assisted by the manipulator, to melt the welded object in a very short time and form firm solder joints and welds, improving consistency, reliability and productivity.
- Dimensions & Packaging
- 8075 mm x 1920 mm x 2110 mm
- Tags
- laser, welding, system, power, battery
- Production Technology
- Laser welding is an efficient and precise welding method that uses a high-energy density laser beam as a heat source. That is, the surface of the workpiece is heated by laser radiation, and the surface heat is diffused to the inside through heat conduction. By controlling the width, energy, peak power and repetition frequency of the laser pulse, etc. Parameters to melt the workpiece.
- Design Challenge
- The structural design of large-scale equipment is more difficult, and the interaction design between humans and machines
- Research
- The welding of automobile power battery requires a high degree of consistency. This design is for the batch welding of batteries and improve the reliability and efficiency of production. The internal manipulator can complete this work fully and efficiently without unmanned operation.
- Inspiration
- Laser welding has high efficiency and is easy to realize automated production. After continuously improving the welding process and limiting the thermal influence in the forming process, more and more applications are used in actual production. Laser welding with industrial robots is gradually becoming the main force of the automated power battery module production line.
- Project Duration
- March, 2019. Guangzhou, China
- Operation Flow
- The laser welding system uses the excellent directivity and high power density of the laser beam to work. With the assistance of the manipulator, the optical system focuses the laser beam in a small area to form an energy in the welded area in a very short time. Highly concentrated heat source area, so that the welded object melts and forms a firm solder joint and weld seam.
- Team Members
- Lu Na
Wang Zhuo
Lin Yutong
Liu Yutong
Cui Xinyue
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