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DefeXtiles テキスタイル製造技術 by Jack Forman

DefeXtiles テキスタイル製造技術 by Jack Forman is a highly esteemed winner of the very prestigious 2021 A' Design Award 銀賞 in テキスタイル・布地・テクスチャー・パターン・布デザイン Competition Category.


銀テキスタイル· 2021

DefeXtiles テキスタイル製造技術

by Jack Forman

Client: Tangible Media Group, Mit Media Lab

A' Design Award 銀賞 Winner in テキスタイル Category

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The Design

About DefeXtiles テキスタイル製造技術

DefeXtilesは、標準的な3Dプリンターで薄くしなやかな布地を生み出すテキスタイル製造技術です。この手法では吐出不足を意図的に制御し、小さな樹脂の玉とその間を結ぶ細い糸状の繊維を形成します。こうして生まれる周期的な隙間により、ポリ乳酸のような硬質素材であっても、織物のような外観、通気性、柔軟性、そして伸縮性が得られます。布地はプリントベッドに対して垂直に造形されるため、プリーツ状や曲面、複雑な形状もつくり出せます。用途は衣服、タンジブル・インターフェース、玩具などに広がります。

The Recognition

About the A' Design Award 銀賞

DefeXtiles テキスタイル製造技術は、見事で印象的なハイエンドのデザインに授与される、非常に権威ある評価である A' Design Award 銀賞の受賞作品です。銀賞の受賞作品は、きわめて輝かしく創造性に富んだ作品であり、デザイナーの傑出した専門知識、才能、洞察力を示しています。DefeXtiles テキスタイル製造技術は、素晴らしい代表作であり、驚くほどプロフェッショナルで、深く革新的であることが期待されます。この A' Design Award 銀賞を受賞したデザインは、非常に注目すべき称賛される発明であり、芸術・科学・デザイン・技術の境界に寄与し、それを前進させます。DefeXtiles テキスタイル製造技術は、多くの人に羨まれる創造物であり、欲求を呼び覚まし、前向きな感情をもたらし、驚きと感嘆を灯します。

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties
DefeXtiles is a rapid and low-cost technique to produce realistic high-fidelity textiles on 3D printers. In this work, we demonstrate that under-extrusion defects can be finely controlled to quickly print thin flexible textiles into complex 3D shapes. Our approach enables a myriad of applications including printing full sized garments, deformable tangible interfaces, and ultra-tough shuttlecocks.
Tags
textile, 3d print, lace, advanced manufacturing, fabric
Production Technology
In this paper, we demonstrate that under-extrusion can be leveraged to quickly print thin, flexible, textiles. Specifically, as the extrusion multiplier decreases, there exists an ideal regime where globs form with fine strands connecting them. The periodic gaps that arise from printing this way not only yields textile-like aesthetics and breathability, but also textile-like properties such as flexibility and stretchability even with classically rigid materials such as polylactic acid (PLA).
Design Challenge
To democratize access and ability to make 3D forms with textiles by developing a new technique that allows textiles to be 3D printed into complex 3-dimensional forms using unmodified commodity 3D printer and no new software.
Research
We present a new strategy, called DefeXtiles, to 3D print quasi-woven fabrics that are thin, flexible, and fast to fabricate. Since our approach prints the textiles perpendicular to the print bed, complex geometries can be produced including pleated, curved, and metamaterial structures. With our approach, a standard 3D printer can print decameters of fabric in a single print. The use of multi-material printers allows users to embed circuit traces into the textile via conductive filament.
Inspiration
For thousands of years, the manufacturing of textiles into shaped forms has remained largely the same; fiber becomes a fabric which is then constructed into a 3D object. The high-tech approach, machine knitting, uses expensive machines with a significant learning curve for use. The low-tech approach, classic sewing, requires painstaking processes. As such, there is a need for a fast and accessible approach to manufacture textiles into 3D forms.
Project Duration
Started in October 2019 in Cambridge Massachusettes, and finished in June 2020. The work will be presented and demoed at the ACM User Interface Software and Technology Symposium 2020.
Operation Flow
This work has introduced a new approach to quickly print thin, flexible textiles composed of common 3D printing ma-terials with an unmodified 3D printer. Our approach com-bines the flexible, thin, and breathable properties of textiles with the affordances of 3D printing: rapid iteration, hands-free fabrication, and computer aided design. Through char-acterization, we demonstrate how our approach enables tun-ing of the mechanical and aesthetic properties through mate-rial and parameter selection. Through a series of applica-tions, we demonstrated the potential applicability of our approach for smart textiles, tangible online shopping, toys, fabric design, and everyday life.
Team Members
Jack Forman
Mustafa Doga Dogan
Hamilton Foryseth
Hiroshi Ishii

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