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Laser Welding System Mesin Las Laser by Lu Na

Laser Welding System Mesin Las Laser by Lu Na is a highly esteemed winner of the very prestigious 2021 A' Design Award Wesi in Desain Mesin Manufaktur lan Pengolahan Competition Category.


WesiMesin· 2021

Laser Welding System Mesin Las Laser

by Lu Na

Client: Design Innovation Center, Shenyang Aerospace University

A' Design Award Wesi Winner in Mesin Category

67,383

Verified Award Winner

Verify Award Status for #121227

Colors

The Design

About Laser Welding System Mesin Las Laser

Sistem Las Laser minangka mesin kanggo nglas baterai lithium individu dadi paket baterai daya. Sistem iki nggunakake sinar laser kanthi arah dhuwur lan kepadhetan daya dhuwur minangka sumber panase. Sistem optik ngfokusake sinar ing area cilik kanggo nglebur sambungan sajrone wektu sing singkat banget. Manipulator mindhah bagian-bagian, saengga proses las rampung tanpa gawe tangan. Jembar, energi, daya puncak, lan frekuensi pengulangan pulsa laser dikontrol. Sistem iki ukurane 8075 kaping 1920 kaping 2110 milimeter lan nambah konsistensi lan produktivitas.

The Recognition

About the A' Design Award Wesi

Laser Welding System Mesin Las Laser menang A' Design Award Wesi, pangenalan sing prestisius sing diparingake marang desain sing apik sing nyukupi kabutuhan profesional lan industri sing dikarepake saka ciptaan sing dirancang kanthi apik. Pemenang Wesi nuduhake katrampilan sing gedhe, spesialisasi sing dhuwur, pangerten ahli lan kapasitas kreatif para penciptane. Laser Welding System Mesin Las Laser dikarepake dadi ciptaan sing dihargai banget, dikagumi lan ditresnani sing praktis lan inovatif. Desain sing menang A' Design Award Wesi iki nggabungake praktik industri sing paling apik lan nduweni ciri teknis sing kompeten sing disambung karo kawruh lan bakat. Laser Welding System Mesin Las Laser diajeni amarga ketelitiane lan dirancang kanggo nyedhiyakake paningkatan kualitas urip sing mbiyantu ndadekake donya panggonan sing luwih apik.

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties
The function of this system is to weld independent lithium batteries into power battery packs. The reasonable selection of welding methods and processes will directly affect the cost, quality, safety and consistency of the battery. The laser welding system uses the excellent directivity and high power density of the laser beam, assisted by the manipulator, to melt the welded object in a very short time and form firm solder joints and welds, improving consistency, reliability and productivity.
Dimensions & Packaging
8075 mm x 1920 mm x 2110 mm
Tags
laser, welding, system, power, battery
Production Technology
Laser welding is an efficient and precise welding method that uses a high-energy density laser beam as a heat source. That is, the surface of the workpiece is heated by laser radiation, and the surface heat is diffused to the inside through heat conduction. By controlling the width, energy, peak power and repetition frequency of the laser pulse, etc. Parameters to melt the workpiece.
Design Challenge
The structural design of large-scale equipment is more difficult, and the interaction design between humans and machines
Research
The welding of automobile power battery requires a high degree of consistency. This design is for the batch welding of batteries and improve the reliability and efficiency of production. The internal manipulator can complete this work fully and efficiently without unmanned operation.
Inspiration
Laser welding has high efficiency and is easy to realize automated production. After continuously improving the welding process and limiting the thermal influence in the forming process, more and more applications are used in actual production. Laser welding with industrial robots is gradually becoming the main force of the automated power battery module production line.
Project Duration
March, 2019. Guangzhou, China
Operation Flow
The laser welding system uses the excellent directivity and high power density of the laser beam to work. With the assistance of the manipulator, the optical system focuses the laser beam in a small area to form an energy in the welded area in a very short time. Highly concentrated heat source area, so that the welded object melts and forms a firm solder joint and weld seam.
Team Members
Lu Na
Wang Zhuo
Lin Yutong
Liu Yutong
Cui Xinyue

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