Laser Welding System Laserssveisemaskin by Lu Na is a highly esteemed winner of the very prestigious 2021 A' Design Award i Jern in Produksjons- og prosesseringsmaskineridesign Competition Category.
JernMaskineri· 2021
Laser Welding System Laserssveisemaskin
by Lu Na
Client: Design Innovation Center, Shenyang Aerospace University
A' Design Award i Jern Winner in Maskineri Category
Verified Award Winner
Verify Award Status for #121227The Design
About Laser Welding System Laserssveisemaskin
Lasersveisesystemet er en maskin for å sveise individuelle litiumbatterier sammen til strømbatteripakker. Systemet bruker en laserstråle med høy retningsbestemthet og høy effekttetthet som varmekilde. Et optisk system fokuserer strålen på et lite område for å smelte sammenføyningen på svært kort tid. En manipulator flytter delene, slik at sveisingen utføres uten manuelt arbeid. Bredden, energien, toppeffekten og repetisjonsfrekvensen til laserpulsen kontrolleres. Systemet måler 8075 x 1920 x 2110 millimeter og bidrar til bedre konsistens og produktivitet.
The Recognition
About the A' Design Award i Jern
Laser Welding System Laserssveisemaskin er vinner av A' Design Award i Jern, en prestisjefylt anerkjennelse som tildeles gode design som oppfyller de profesjonelle og industrielle kravene man forventer av veldesignede skaperverk. Jernvinnere viser stor dyktighet, høy spesialisering, ekspertforståelse og kreativ kapasitet hos skaperne. Laser Welding System Laserssveisemaskin forventes å være et høyt ansett, beundret og verdsatt skaperverk som er praktisk og nyskapende. Dette designet, som har vunnet A' Design Award i Jern, integrerer bransjens beste praksis og har kompetente tekniske egenskaper knyttet til kunnskap og talent. Laser Welding System Laserssveisemaskin respekteres for sin grundighet og er utformet for å gi forbedringer i livskvalitet som bidrar til å gjøre verden til et bedre sted.
Behind the Design
Press Kit
Credits, team members and technical details provided by the designer.
- Unique Properties
- The function of this system is to weld independent lithium batteries into power battery packs. The reasonable selection of welding methods and processes will directly affect the cost, quality, safety and consistency of the battery. The laser welding system uses the excellent directivity and high power density of the laser beam, assisted by the manipulator, to melt the welded object in a very short time and form firm solder joints and welds, improving consistency, reliability and productivity.
- Dimensions & Packaging
- 8075 mm x 1920 mm x 2110 mm
- Tags
- laser, welding, system, power, battery
- Production Technology
- Laser welding is an efficient and precise welding method that uses a high-energy density laser beam as a heat source. That is, the surface of the workpiece is heated by laser radiation, and the surface heat is diffused to the inside through heat conduction. By controlling the width, energy, peak power and repetition frequency of the laser pulse, etc. Parameters to melt the workpiece.
- Design Challenge
- The structural design of large-scale equipment is more difficult, and the interaction design between humans and machines
- Research
- The welding of automobile power battery requires a high degree of consistency. This design is for the batch welding of batteries and improve the reliability and efficiency of production. The internal manipulator can complete this work fully and efficiently without unmanned operation.
- Inspiration
- Laser welding has high efficiency and is easy to realize automated production. After continuously improving the welding process and limiting the thermal influence in the forming process, more and more applications are used in actual production. Laser welding with industrial robots is gradually becoming the main force of the automated power battery module production line.
- Project Duration
- March, 2019. Guangzhou, China
- Operation Flow
- The laser welding system uses the excellent directivity and high power density of the laser beam to work. With the assistance of the manipulator, the optical system focuses the laser beam in a small area to form an energy in the welded area in a very short time. Highly concentrated heat source area, so that the welded object melts and forms a firm solder joint and weld seam.
- Team Members
- Lu Na
Wang Zhuo
Lin Yutong
Liu Yutong
Cui Xinyue
Sponsored
Explore Beyond Designers.org
Discover products, services and opportunities from our advertising partners.
More to Explore
Related Designs
Explore more award-winning designs from the same category, selected by merit.
