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DefeXtiles Tecnica de Fabricacion Textila by Jack Forman

DefeXtiles Tecnica de Fabricacion Textila by Jack Forman is a highly esteemed winner of the very prestigious 2021 A' Design Award de Bronze in Impression 3D Competition Category.


BronzeImpression 3D· 2021

DefeXtiles Tecnica de Fabricacion Textila

by Jack Forman

Client: Tangible Media Group, MIT Media Lab

A' Design Award de Bronze Winner in Impression 3D Category

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Verified Award Winner

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The Design

About DefeXtiles Tecnica de Fabricacion Textila

DefeXtiles es una tecnica per produsir teissuts prims e flexibles amb d'imprimentas 3D estandard. La metòde contròla la sos-extrusion de sòrta que se formen de pichons glòps amb de fins filaments entre eles. Los intersticis periodics que ne resultan balhan al teissut imprimit un aspècte textil, una respirabilitat, una flexibilitat e una elasticitat, quitament amb de materials rigids coma l'acid polilactic. Los teissuts son imprimits perpendicularament a la platina d'impression, çò que permet de realizar de formas plegadas e corbadas. Las aplicacions inclúson de vestits, d'interfàcias tangiblas e de volants de badminton. Un filament conductor pòt integrar de pistas de circuit dins lo teissut.

The Recognition

About the A' Design Award de Bronze

DefeXtiles Tecnica de Fabricacion Textila a ganhat la distincion A' Design Award de Bronze, una reconeissença plan prestigiosa acordada a de designs excellents que se destrian per la creativitat, l'engenh e la finessa. Los ganhaires del Bronze son d'artefactes largament abils e sorprenentament creatius que provan la vasta experiéncia, l'imaginacion e l'engenhositat de lors designers. S'espèra que DefeXtiles Tecnica de Fabricacion Textila siá un objècte fòrça considerat, admirat e estimat, notablament professional e innovant. Aqueste design ganhaire de la distincion A' Design Award de Bronze integra las melhoras practicas de l'art, de la sciéncia, del design e de la tecnologia e es excellent per son atencion al detalh. DefeXtiles Tecnica de Fabricacion Textila satisfa esplendidament los besonhs, toca los desirs, encanta los sentiments e interèssa la curiositat.

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties
DefeXtiles is a rapid and low-cost technique to produce realistic high-fidelity textiles on 3D printers. In this work, we demonstrate that under-extrusion defects can be finely controlled to quickly print thin flexible textiles into complex 3D shapes. Our approach enables a myriad of applications including printing full sized garments, deformable tangible interfaces, and ultra-tough shuttlecocks.
Tags
textile, 3d print, lace, advanced manufacturing, fabric
Production Technology
In this paper, we demonstrate that under-extrusion can be leveraged to quickly print thin, flexible, textiles. Specifically, as the extrusion multiplier decreases, there exists an ideal regime where globs form with fine strands connecting them. The periodic gaps that arise from printing this way not only yields textile-like aesthetics and breathability, but also textile-like properties such as flexibility and stretchability even with classically rigid materials such as polylactic acid (PLA).
Design Challenge
To democratize access and ability to make 3D forms with textiles by developing a new technique that allows textiles to be 3D printed into complex 3-dimensional forms using unmodified commodity 3D printer and no new software.
Research
We present a new strategy, called DefeXtiles, to 3D print quasi-woven fabrics that are thin, flexible, and fast to fabricate. Since our approach prints the textiles perpendicular to the print bed, complex geometries can be produced including pleated, curved, and metamaterial structures. With our approach, a standard 3D printer can print decameters of fabric in a single print. The use of multi-material printers allows users to embed circuit traces into the textile via conductive filament.
Inspiration
For thousands of years, the manufacturing of textiles into shaped forms has remained largely the same; fiber becomes a fabric which is then constructed into a 3D object. The high-tech approach, machine knitting, uses expensive machines with a significant learning curve for use. The low-tech approach, classic sewing, requires painstaking processes. As such, there is a need for a fast and accessible approach to manufacture textiles into 3D forms.
Project Duration
Started in October 2019 in Cambridge Massachusettes, and finished in June 2020. The work will be presented and demoed at the ACM User Interface Software and Technology Symposium 2020.
Operation Flow
This work has introduced a new approach to quickly print thin, flexible textiles composed of common 3D printing ma-terials with an unmodified 3D printer. Our approach com-bines the flexible, thin, and breathable properties of textiles with the affordances of 3D printing: rapid iteration, hands-free fabrication, and computer aided design. Through char-acterization, we demonstrate how our approach enables tun-ing of the mechanical and aesthetic properties through mate-rial and parameter selection. Through a series of applica-tions, we demonstrated the potential applicability of our approach for smart textiles, tangible online shopping, toys, fabric design, and everyday life.
Team Members
Jack Forman, Mustafa Doga Dogan, Hamilton Foryseth and Hiroshi Ishii

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