Marble Hexagon Tile Ladrilhos de Mármore by Celil Kilinc

Marble Hexagon Tile Ladrilhos de Mármore by Celil Kilinc is a highly esteemed winner of the very prestigious 2022 A' Design Award de Bronze in Design de Materiais de Construção e Componentes Competition Category.

BronzeComponentes de Construção· 2022

Marble Hexagon Tile Ladrilhos de Mármore

by Celil Kilinc

Client: Ionic Stone

A' Design Award de Bronze Winner in Componentes de Construção Category

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Verified Award Winner

Verify Award Status for #135169

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Colors

The Design

About Marble Hexagon Tile Ladrilhos de Mármore

O Ladrilho Hexagonal de Mármore é um material de revestimento em pedra natural produzido em formato hexagonal. Tradicionalmente, os ladrilhos hexagonais de mármore são cortados com jato de água, um processo lento e custoso. A Ionic Stone desenvolveu uma técnica que corta ladrilhos retangulares de mármore em formas hexagonais utilizando o corte tradicional com disco diamantado. O método mantém elevada precisão dimensional e custa uma fração do corte por jato de água, permitindo assim a produção de grandes volumes. Cada lado do hexágono pode medir de 15 a 30 centímetros. O objetivo era tornar os ladrilhos hexagonais de mármore acessíveis.

The Recognition

About the A' Design Award de Bronze

Marble Hexagon Tile Ladrilhos de Mármore conquistou o A' Design Award de Bronze, um reconhecimento altamente prestigiado atribuído a designs notáveis que se distinguem pela criatividade, engenho e perspicácia. Os vencedores do Bronze são artefactos amplamente habilidosos e surpreendentemente criativos que comprovam a vasta experiência, imaginação e capacidade de iniciativa dos seus designers. Espera-se que Marble Hexagon Tile Ladrilhos de Mármore seja um objeto muito considerado, admirado e estimado, notavelmente profissional e inovador. Este design vencedor do A' Design Award de Bronze incorpora as melhores práticas em arte, ciência, design e tecnologia e é excelente pela sua atenção ao detalhe. Marble Hexagon Tile Ladrilhos de Mármore satisfaz esplendidamente necessidades, toca desejos, encanta sentimentos e desperta curiosidade.

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties: Traditionally, marble hexagon tiles are cut with waterjets. Waterjet cutting is very expensive and takes a lot of time. Ionic Stone's R&D department developed a technique by which rectangle tiles can be cut into hexagon formats with utmost precision in dimensions, and the cost of the process is a fraction of the cost of waterjet cutting, therefore marble hexagon tiles are now extremely affordable.
Dimensions & Packaging: It could be any size from 15cm (one side of the hexagon) to 30 cm.
Tags: Marble, Chevron, Hexagon, Tiles, Innovative formats
Production Technology: Using traditional diamond disc cutting, Ionic Stone's R&D team came up with a technique that allows marble tiles to be cut into hexagon formats very easily and in high volumes. The cutting machine is the product of Ionic Stone's R&D department and completed it in 9 months, from conception to installation.
Design Challenge: Cutting very accurately in hexagon format without NC machines (such as waterjets and CNCs) is a very drastic challenge. The process, for which we applied for the patent, encompasses a very unique and simple method, is the key to success.
Research: Hexagons are popular in ceramic fields but they were expensive to produce with marble. Ionic's R&D division was charged with the task of coming up a method via which making marble hexagon was cost-effective. The challenge was to cut the tiles accurately in high-volumes. Many different cutting techniques were evaluated and a method using disc cutting was devised. A machine was designed and was made in 3 months. With necessary modifications it took 9 months to amend the machine. The result was perfect marble hexagon tiles at affordable costs.
Inspiration: Ceramic tile industries strive to imitate the look & feel of natural materials such as marble. There is a popular trend in different formats and shapes such as chevrons, trapezoids and hexagons in the ceramic tile sector, and these products are quite affordable. However, these shapes were not easily producible or cost-efficient in the marble sector. Ionic Stone's R&D team just wanted to explore if these shapes could be made using natural materials.
Project Duration: This line of products have been in the American, Canadian and UK markets since 2019. The first mass-production was undertaken in 2018.
Operation Flow: Cutting marble tiles into rectangle formats with precision is easy. However, any shapes such as hexagons are cut with CNCs-computer-controlled machines, which is extremely expensive to operate. Ionic Stone's method is to use an innovative technique that uses traditional disc cutting with utmost precision. This way, cost is reduced considerably and as a result marble hexagon tiles become extremely affordable.
Patents: Patent pending
Image Credits: Image #1: Developer Hasan Orhan, Lilia 9" Hexagon, 2021.
Optional Image #1: Developer Hasan Orhan, Warm Mix 6" Hexagon, 2021.
Optional Image #2: Developer Hasan Orhan, Lilia 6" Hexagon, 2021.
Optional Image #3: Developer Hasan Orhan, Tundra 6" Hexagon, 2021.
Optional Image #4: Developer Hasan Orhan, Island Dolomite 9" Hexagon, 2021.