Sprout Bicicleta por JunXiang Cheng and Yi Yang

O design Sprout Bicicleta por JunXiang Cheng and Yi Yang é um vencedor altamente estimado do prestigioso 2022 A' Design Award de Ferro na Categoria de Competição Design de Formas e Produtos Impressos em 3D.

FerroImpressão 3D· 2022

Sprout Bicicleta

por JunXiang Cheng and Yi Yang

Cliente: JunXiang Cheng,Yi Yang,AoDong Li,JingYao Huang,ZiYu Zhao

Vencedor do A' Design Award de Ferro na Categoria Impressão 3D

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Cores

O Design

Sobre Sprout Bicicleta

Sprout é uma bicicleta produzida por impressão tridimensional. O quadro é modelado por meio de otimização topológica, que posiciona material apenas onde ele é necessário e reduz a quantidade total utilizada. A análise estática de tensões pelo método dos elementos finitos comprova a estabilidade da estrutura do quadro. O modelo final é impresso em náilon de alta densidade. A bicicleta mede 1630 mm de comprimento, 600 mm de largura e 832 mm de altura. A impressão elimina a necessidade de moldes dispendiosos, de modo que cada quadro pode seguir um projeto individual.

O Reconhecimento

Sobre o A' Design Award de Ferro

Sprout Bicicleta conquistou o A' Design Award de Ferro, um reconhecimento prestigiado atribuído a bons designs que cumprem os requisitos profissionais e industriais esperados de criações bem concebidas. Os vencedores do Ferro demonstram grande habilidade, elevada especialização, compreensão especializada e capacidade criativa dos seus criadores. Espera-se que Sprout Bicicleta seja uma criação muito considerada, admirada e estimada, prática e inovadora. Este design vencedor do A' Design Award de Ferro integra as melhores práticas do setor e tem características técnicas competentes associadas a conhecimento especializado e talento. Pela sua minúcia, Sprout Bicicleta merece respeito e destina-se a proporcionar melhorias na qualidade de vida que ajudam a tornar o mundo num lugar melhor.

Por Trás do Design

Kit de Imprensa

Créditos, membros da equipa e detalhes técnicos fornecidos pelo designer.

Propriedades Únicas: Bicycles made by traditional technology are often single in shape and lack of characteristics. After the introduction of 3D printing technology, the bicycle after topology optimization not only has a better lightweight design, but also gets rid of the high mold cost, and carries out an industrial mode of producing one piece for one design or even one piece for multiple designs.
Dimensões e Embalagem: Length 1630mm, width600mm, height 832mm
Etiquetas: Topological Optimization, 3D Printing, bicycle, conceptual design, vehicle design
Tecnologia de Produção: The structure of the bicycle is optimized by means of topology optimization, and the design is carried out on the basis of the optimized model. Finally, the bicycle model is made of high density nylon material through 3D printing
Desafio de Design: The most difficult part is the topology optimization of the bicycle, because it includes related mechanics such as statics. It's a whole new area for us, it's a whole new challenge.The second is to verify the feasibility of material technology, which takes a long time, the cost of changing material technology, the difficulty of production, and the acceptance of people in real life. These are the considerations for this design study.
Pesquisa: Research objectives: 1. How to optimize the structure of bicycle 2. Research methods of existing 3D printing materials and technologies and topology optimization methods: 1. Field investigation data analysis 2. Online data collection results: With the introduction of 3D printing technology, metal materials can be made into the form of car frames, just like sculptures, without the constraints of traditional processes. At the same time, 3D printing technology can get rid of the high cost of mold, and carry out the industrial model of one design producing one piece, or even multiple designs producing only one piece. Even the same design can be printed with different materials.
Inspiração: According to the investigation, in the long days of steel and aluminum tubes, the basic shape of the bicycle was a variety of subtle variations of the diamond frame under the linear structure. Bicycle product modeling language is relatively simple, in addition to the details of the process, the biggest surprise may be coating. From the point of view of design, it is hoped that through 3D printing design, people can obtain bicycles with better stability and more personality rather than the bicycles produced in industrial batches in the past. So that people's bikes get the best lightweight and reduce the loss of more resources.
Duração do Projeto: The project started in March 2021 and ended in May 2021. Project duration: 2 months. Location: Wuhan City, Hubei Province, China.
Fluxo de Operação: By using a professional design system, the topology optimization of the bicycle frame is carried out, and then the optimization of the corresponding frame prototype is completed according to the corresponding optimization results, and the bicycle is produced by 3D printing. The bicycle frame after topology optimization not only reasonably plans the distribution of the material structure, reduces the amount of material, but also reduces the energy consumption rate and the emission of harmful substances in the exhaust. Secondly, the static stress analysis of the frame is carried out by applying the finite element method in topology optimization, so as to complete the design and stability verification of the frame structure more efficiently, shorten the product development cycle, and make new products more efficient in development.
Membros da Equipa: Designer：JunXiang Cheng
Designer：Yi Yang
Designer：AoDong Li
Designer：JingYao Huang
Designer：ZiYu Zhao