Ecopuzzle Guard Embalagem Reutilizável by Wei Bai, Lvhan Chen and Rubo Chen

Ecopuzzle Guard Embalagem Reutilizável by Wei Bai, Lvhan Chen and Rubo Chen is a highly esteemed winner of the very prestigious 2026 A' Design Award de Bronze in Design de Embalagem Competition Category.

BronzeEmbalagem· 2026

Ecopuzzle Guard Embalagem Reutilizável

by Wei Bai, Lvhan Chen and Rubo Chen

Client: Shenzhen Hello Tech Energy Co.,Ltd

A' Design Award de Bronze Winner in Embalagem Category

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Verified Award Winner

Verify Award Status for #180251

View at A' Design Award Press Release Award Badge

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The Design

About Ecopuzzle Guard Embalagem Reutilizável

Ecopuzzle Guard é um projeto de embalagem reutilizável para um produto de energia portátil. A embalagem é cortada a partir de uma única folha de papelão ondulado totalmente reciclado, com revestimento à base de água. Após a abertura, os componentes são retirados da tampa superior e encaixados entre si sem necessidade de ferramentas. As peças formam três cenários semelhantes a quebra-cabeças: acampamento com barraca, viagem em motorhome e energia de reserva residencial. A peça montada pode ser conservada como um objeto decorativo de mesa, o que prolonga a vida útil da embalagem. O projeto combina proteção, interação e reaproveitamento com o objetivo de reduzir o desperdício.

The Recognition

About the A' Design Award de Bronze

Ecopuzzle Guard Embalagem Reutilizável conquistou o A' Design Award de Bronze, um reconhecimento altamente prestigiado atribuído a designs notáveis que se distinguem pela criatividade, engenho e perspicácia. Os vencedores do Bronze são artefactos amplamente habilidosos e surpreendentemente criativos que comprovam a vasta experiência, imaginação e capacidade de iniciativa dos seus designers. Espera-se que Ecopuzzle Guard Embalagem Reutilizável seja um objeto muito considerado, admirado e estimado, notavelmente profissional e inovador. Este design vencedor do A' Design Award de Bronze incorpora as melhores práticas em arte, ciência, design e tecnologia e é excelente pela sua atenção ao detalhe. Ecopuzzle Guard Embalagem Reutilizável satisfaz esplendidamente necessidades, toca desejos, encanta sentimentos e desperta curiosidade.

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties: This packaging can be disassembled into three puzzle like scenarios: tent camping, RV travel, and home backup power, aligning with the brand's positioning directly linking the product to its applications. Tool free snap fit assembly suits mass production and easy to get start. The assembled product can serve as a desktop ornament, extending the packaging lifecycle, integrating protection, interaction, and reuse, thereby enhancing brand value and user engagement.
Dimensions & Packaging: Height 85mm x Width 320mm x Depth 260mm
Tags: Multifunctional design, Sustainability, Interactivity, Innovative design, Recyclable materials
Production Technology: 1. Material Selection: Constructed from 100% recycled corrugated cardboard with a water based eco friendly coating, tested and verified for sufficient strength and durability.
2. Production Process: Employing a single-sheet die-cutting process, each piece is formed in one cut. This facilitates easy handling during assembly and features multiple cut lines and tabs, allowing users to effortlessly obtain puzzle pieces and assemble them.
Design Challenge: The greatest challenge in this design lies in achieving a triple balance: protecting, ensuring puzzle interactivity, and maintaining mass production feasibility.
We balanced eco-conscious design with brand storytelling that ensuring stable corrugated paper structures while simplifying assembly and integrating core product scenarios. Additionally, constrained by mass production dieline cutting precision, complex puzzle structures required precise alignment with existing production lines. Through computer simulations, we progressively optimized the structure and adjusted snap dimensions for dieline cutting, ultimately achieving all three objectives.
Research: This applied mixed design research addresses the solar panel packaging dilemma of balancing protection, eco-friendliness and user experience. We created a one-piece recyclable corrugated packaging with puzzle-style reuse, tested via user research, structural simulation and prototyping. The design works well in protection, is easy to assemble, cuts mass production costs, boosts brand differentiation, reduces waste and offers new ideas for new energy product packaging.
Inspiration: This project was inspired by focus on sustainability, user experience, and differentiation. We believe that packaging must not only provide robust protection but also serve as an extension of our brand philosophy. To achieve this, we adopted a single sheet structural design to practice environmental stewardship. Through puzzle-like reuse, the packaging enables multiple uses, reducing waste at its source. This transforms the unboxing experience into a scenario based interactive experience.
Project Duration: The project started in July 2024 in ShenZhen and finished in December 2024 in ShenZhen
Operation Flow: The core interaction of this packaging transforms users from passive unboxing to active creation, achieved through a three-step conversion process:
1. Unboxing: Upon receiving the product, open the packaging and remove the puzzle components from the top lid.
2. Assembly Interaction: Snap the components together by aligning their tabs to form a randomly generated scene display piece a fun, interactive experience that mirrors the product's usage scenario.
3. Reuse: The assembled piece can be used as a long term desktop display, extending the packaging's lifespan.
Team Members: Wei Bai, Lvhan Chen and Rubo Chen