لوهه مشينري · 2021
Laser Welding System لیزر ویلڊنگ مشین
by Lu Na
- A' Design Award لوهه انعام 2021 in مشينري
- CLIENT: Design Innovation Center, Shenyang Aerospace University
- Estimated Number of Design Views: 67,383
- Verification code 8F3E8988EB · Verify this award
Colors
About Laser Welding System لیزر ویلڊنگ مشین
ليزر ويلڊنگ سسٽم ھڪ مشين آھي جيڪا انفرادي لیتھيم بيٽرين کي پاور بيٽري پيڪس ۾ ويلڊ ڪرڻ لاءِ استعمال ٿئي ٿي. اِھو سسٽم پنھنجي حرارتي ذريعي طور تي وڏي ھدايت واري (high directivity) ۽ وڏي طاقت گھنجاڻ (high power density) رکندڙ ليزر بيم استعمال ڪري ٿو. ھڪ آپٽيڪل سسٽم بيم کي ھڪ ننڍڙي ايراضي تي فوڪس ڪري ٿو، جيڪو گھڻي ئي مختصر وقت ۾ جوائنٽ کي پگھاري ٿو. ھڪ مينيپوليٽر پرزن کي حرڪت ڏئي ٿو، ان ڪري ويلڊنگ ڪنھن به ھٿرادو ڪم کان سواءِ مڪمل ٿئي ٿي. ليزر پلس جي ويڪر، توانائي، چوٽي طاقت (peak power) ۽ ورجائجندڙ فريڪوئنسي کي ڪنٽرول ڪيو وڃي ٿو. ھي سسٽم 8075 x 1920 x 2110 ملي ميٽر جي ماپ رکي ٿو ۽ ھڪجھڙائي (consistency) ۽ پيداواريت (productivity) کي بھتر بڻائي ٿو.
About the A' Design Award لوهه انعام
Laser Welding System لیزر ویلڊنگ مشین A' Design Award لوهه انعام جو کٽيندڙ آهي، معزز اعتراف جيڪو انهن سٺين ڊيزائنن کي ڏنو وڃي ٿو جيڪي چڱيءَ طرح ڊزائين ڪيل تخليقن کان متوقع پيشه ورانه ۽ صنعتي گهرجون پوريون ڪن ٿيون. لوهه جا کٽيندڙ پنهنجي خالقن جي وڏي مهارت، اعليٰ ماهري، ماهرانه سمجھ ۽ تخليقي صلاحيت ڏيکارين ٿا. Laser Welding System لیزر ویلڊنگ مشین کان اميد ڪئي وڃي ٿي ته اهو هڪ تمام گهڻو قدر ڪيل، ساراهيل ۽ پياري تخليق هوندو جيڪو عملي ۽ جدت وارو آهي. هي ڊيزائن جنهن A' Design Award لوهه انعام کٽيو آهي، صنعت جا بهترين طريقا گڏ ڪري ٿو ۽ علم ۽ صلاحيت سان ڳنڍيل قابل ٽيڪنيڪل خاصيتون رکي ٿو. Laser Welding System لیزر ویلڊنگ مشین جي سنجيدگيءَ ڪري عزت ڪئي وڃي ٿي ۽ اهو زندگيءَ جي معيار ۾ بهتري آڻڻ لاءِ ٺاهيل آهي جيڪا دنيا کي بهتر جڳهه بڻائڻ ۾ مدد ڪري ٿي.
Press Kit
- Unique Properties
- The function of this system is to weld independent lithium batteries into power battery packs. The reasonable selection of welding methods and processes will directly affect the cost, quality, safety and consistency of the battery. The laser welding system uses the excellent directivity and high power density of the laser beam, assisted by the manipulator, to melt the welded object in a very short time and form firm solder joints and welds, improving consistency, reliability and productivity.
- Dimensions & Packaging
- 8075 mm x 1920 mm x 2110 mm
- Tags
- laser, welding, system, power, battery
- Production Technology
- Laser welding is an efficient and precise welding method that uses a high-energy density laser beam as a heat source. That is, the surface of the workpiece is heated by laser radiation, and the surface heat is diffused to the inside through heat conduction. By controlling the width, energy, peak power and repetition frequency of the laser pulse, etc. Parameters to melt the workpiece.
- Design Challenge
- The structural design of large-scale equipment is more difficult, and the interaction design between humans and machines
- Research
- The welding of automobile power battery requires a high degree of consistency. This design is for the batch welding of batteries and improve the reliability and efficiency of production. The internal manipulator can complete this work fully and efficiently without unmanned operation.
- Inspiration
- Laser welding has high efficiency and is easy to realize automated production. After continuously improving the welding process and limiting the thermal influence in the forming process, more and more applications are used in actual production. Laser welding with industrial robots is gradually becoming the main force of the automated power battery module production line.
- Project Duration
- March, 2019. Guangzhou, China
- Operation Flow
- The laser welding system uses the excellent directivity and high power density of the laser beam to work. With the assistance of the manipulator, the optical system focuses the laser beam in a small area to form an energy in the welded area in a very short time. Highly concentrated heat source area, so that the welded object melts and forms a firm solder joint and weld seam.