The New LumiFold TB Prenosni Smola 3D Tiskalnik by Davide Marin

The New LumiFold TB Prenosni Smola 3D Tiskalnik by Davide Marin is a highly esteemed winner of the very prestigious 2020 Bronasta nagrada A' Design Award in Oblikovanje proizvodnih in predelovalnih strojev Competition Category.

BronastaStroji· 2020

The New LumiFold TB Prenosni Smola 3D Tiskalnik

by Davide Marin

Client: Lumi Industries

Bronasta nagrada A' Design Award Winner in Stroji Category

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Verified Award Winner

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The Design

About The New LumiFold TB Prenosni Smola 3D Tiskalnik

Novi Lumifold je sistem, zasnovan tako, da 3D-tiskalnik naredi manjši od obsega tiskanja. Zavzame malo prostora, lahko ga nosite v kovčku in uporabljate, kjer koli potrebujete. To se odpira novim scenarijem: zdravnik v državah v razvoju ali na urgentnih območjih bi lahko 3D natisnil potovanje, kjer je potrebno njegovo delo, učitelj bi lahko med poukom sestavil 3D-datoteko, oblikovalec bi lahko ustvaril prototip na in skupaj s stranko spot s predstavitvami v živo. TB je različica na osnovi svetlobe strjevanja, ki uporablja 3D-smole dnevne svetlobe in zaslon preprostega tabličnega računalnika kot protagonista 3D-tiskanja.

The Recognition

About the Bronasta nagrada A' Design Award

The New LumiFold TB Prenosni Smola 3D Tiskalnik je prejemnik Bronaste nagrade A' Design Award, zelo prestižnega priznanja, ki se podeljuje izjemnim oblikovanjem, ki se odlikujejo po ustvarjalnosti, iznajdljivosti in bistrosti. Prejemniki Bronaste nagrade so v celoti spretni in presenetljivo ustvarjalni artefakti, ki potrjujejo bogate izkušnje, domišljijo in zvitost svojih oblikovalcev. Od The New LumiFold TB Prenosni Smola 3D Tiskalnik se pričakuje, da bo visoko cenjen, občudovan in ljubljen predmet, opazno profesionalen in inovativen. To oblikovanje, nagrajeno z Bronasto nagrado A' Design Award, vključuje najboljše prakse v umetnosti, znanosti, oblikovanju in tehnologiji ter je odlično po pozornosti do podrobnosti. The New LumiFold TB Prenosni Smola 3D Tiskalnik sijajno zadovoljuje potrebe, se dotika želja, očara čustva in vzbuja radovednost.

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties: The New Lumifold TB is an innovative 3D printer designed to be compact and transportable. Using an iPad Tablet as light source, the New LumiFold has a resolution on xy axis of 78 microns. The tablet is inserted under the resin vat, under a Fep film. An App processes the 3D file. Once it is ready, you just click start: the 3D printer, connected via Bluetooth to the iPad, will move up each time that a layer has been cured thanks to the light emitted by the screen.
Dimensions & Packaging: The New LumiFold TB size is 180 x 280 x 80 mm when it's closed. When fully open the height is 180 mm. The 3d printing volume is approx. 100 x 100 x 100 mm.
Tags: 3d printer, DIY, 3d printable, 3d printing
Production Technology: Most of the parts of the New LumiFold TB are made by CNC machined aluminum on 5axis mills. The top part is a block of acrylic that has been milled, polished, and dyed with a UV-blocking pigment.
Design Challenge: Its most interesting feature is that the total height of the 3D printer, when closed, is smaller than the maximum height of the 3D printed part, as it expands while 3d printing. In the last years we have seen many innovations in the way the resin is cured, but the mechanical lifting system is mostly unchanged; we spent more than 2 years to develop and refine a scissor-like mechanical system, and went to more than 6 iterations.
Research: My main focus was to find the correct engineering solution to obtain a precise mechanical scissor system, using small components not to alter the ultra-compact design I conceived. I did several interactions changing motor types and threaded bars, introducing distance sensors to get an accurate movement which can allow to 3D print up to 25 micron on Z axis. Second focus was on the structure material for it to be light to carry but stable enough to provide detailed 3D prints. The result is a mix of aluminium and acrylic parts providing a fine and clean design.
Inspiration: A compact, even portable, 3D printer has several advantages. New LumiFold TB name originates from "Lumi", since 3D printing technology implemented in it uses 3D resins cured by light. In this case, by a tablet screen light, therefore the final "TB". "Fold", because the 3D printer really folds on itself to become extra compact. "New", because it is the evolution of a previous project. Presented in 2013, Lumifold was a foldable 3D printer body using an external DLP beamer for 3D printing light curing resins. It introduced the idea of portability in stereolithography Additive Manufacturing.
Project Duration: The first idea of a mechanical system allowing an additive manufacturing device to be ultra-compact started back in 2014 when I incorporated Lumi Industries startup, inside H-Farm incubator in Roncade (TV). I did first feasibility tests and a first proof of concept to answer needs of an early business partner. In late 2015 I filled a patent request which was granted in 2018. The development went on slowly through as many as 6 iterations. In 2018 I created a first version of New Lumifold stereolithography 3D printer using Daylight resin and a tablet as light source to take compactness to the extreme.
Operation Flow: The user opens a 3D file on the Tablet using our App. It slices and processes the 3D file. When it is ready, the screen switches to black; at this point, the tablet is inserted under the resin vat, into the machine. Now the user just presses start button: the 3D printer, connected via Bluetooth to the iPad, will move up each time that a layer has been cured thanks to the light emitted by the screen itself. After 3d printing is finished, the user removes the part, cleans it with detergent, and post-processes it with sunlight / external UV lamp.
Patents: Patented, Patent n. 102015000077643, Patent Holder Lumi Industries srl, filed on 27/11/2015, Jurisdiction Italy

Design registered. European Community Design Register No 002568196-0001 filled on 30/10/2014
Team Members: Marin Davide
Image Credits: Pictures and Video made in collaboration with Dimitri Feltrin Video Maker and Photographer.