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Marble Hexagon Tile Mabhesi eMabhu Hexagon by Celil Kilinc

Marble Hexagon Tile Mabhesi eMabhu Hexagon by Celil Kilinc is a highly esteemed winner of the very prestigious 2022 Mubairo weBronzi we A' Design Award in Zvishandiswa zveKuvaka neZvikamu zveKuvaka Competition Category.


BronziZvikamu zveKuvaka· 2022

Marble Hexagon Tile Mabhesi eMabhu Hexagon

by Celil Kilinc

Client: Ionic Stone

Mubairo weBronzi we A' Design Award Winner in Zvikamu zveKuvaka Category

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Verified Award Winner

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Colors

The Design

About Marble Hexagon Tile Mabhesi eMabhu Hexagon

Tara Mabhu Hexagon idivi rechibatiko chedombo rechisikigo rinogadzirwa mumufananidzo we hexagon. Sezvazvinowanzoitika, matara emabhu ehexagon anochekwa nemvura ine simba (waterjets), izvo zvinotora nguva refu uye zvinodhura zvakanyanya. Ionic Stone yakagadzira maitiro anochinja matara emabhu ane mativi mana kuita zvimiro zvehexagon vachishandisa dhaimondi diski inochekwa zvechinyakare. Nzira iyi ine kunyatsokwana kukuru pakuyera uye inodhura zvishoma pane kuchekwa nemvura ine simba, saka mitoro mikuru inogona kugadzirwa. Rutivi rumwe nerumwe rwehexagon runogona kuyerwa kubva pa15 kusvika pa30 sentimita. Chinangwa chaiva chekuita kuti matara emabhu ehexagon awanikwe zviri nyore kune vazhinji pamitengo.

The Recognition

About the Mubairo weBronzi we A' Design Award

Mubairo weBronzi we A' Design Award wakahwinwa ne Marble Hexagon Tile Mabhesi eMabhu Hexagon, rukudzo rwakakwirira kwazvo runopiwa kumadhizaini akasiyana anozivikanwa nekugadzira, njere nekungwara. Vakunda veBronzi mabasa ane unyanzvi hwakakwana uye kugadzira kunoshamisa kunosimbisa ruzivo rukuru, pfungwa nehunyanzvi hwevagadziri vawo. Marble Hexagon Tile Mabhesi eMabhu Hexagon inotarisirwa kuva chinhu chinokudzwa kwazvo, chinoremekedzwa uye chinodiwa, chine hunyanzvi hunoonekwa uye zvitsva. Dhizaini iyi yakahwina Mubairo weBronzi we A' Design Award inosanganisa maitiro akanakisa muhunyanzvi, sayenzi, dhizaini netekinoroji uye yakasiyana nekutarisisa zvidiki. Marble Hexagon Tile Mabhesi eMabhu Hexagon inogutsa zvinodiwa zvakanaka, inobata zvishuvo, inokwezva manzwiro uye inomutsa kuda kuziva.

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties
Traditionally, marble hexagon tiles are cut with waterjets. Waterjet cutting is very expensive and takes a lot of time. Ionic Stone's R&D department developed a technique by which rectangle tiles can be cut into hexagon formats with utmost precision in dimensions, and the cost of the process is a fraction of the cost of waterjet cutting, therefore marble hexagon tiles are now extremely affordable.
Dimensions & Packaging
It could be any size from 15cm (one side of the hexagon) to 30 cm.
Tags
Marble, Chevron, Hexagon, Tiles, Innovative formats
Production Technology
Using traditional diamond disc cutting, Ionic Stone's R&D team came up with a technique that allows marble tiles to be cut into hexagon formats very easily and in high volumes. The cutting machine is the product of Ionic Stone's R&D department and completed it in 9 months, from conception to installation.
Design Challenge
Cutting very accurately in hexagon format without NC machines (such as waterjets and CNCs) is a very drastic challenge. The process, for which we applied for the patent, encompasses a very unique and simple method, is the key to success.
Research
Hexagons are popular in ceramic fields but they were expensive to produce with marble. Ionic's R&D division was charged with the task of coming up a method via which making marble hexagon was cost-effective. The challenge was to cut the tiles accurately in high-volumes. Many different cutting techniques were evaluated and a method using disc cutting was devised. A machine was designed and was made in 3 months. With necessary modifications it took 9 months to amend the machine. The result was perfect marble hexagon tiles at affordable costs.
Inspiration
Ceramic tile industries strive to imitate the look & feel of natural materials such as marble. There is a popular trend in different formats and shapes such as chevrons, trapezoids and hexagons in the ceramic tile sector, and these products are quite affordable. However, these shapes were not easily producible or cost-efficient in the marble sector. Ionic Stone's R&D team just wanted to explore if these shapes could be made using natural materials.
Project Duration
This line of products have been in the American, Canadian and UK markets since 2019. The first mass-production was undertaken in 2018.
Operation Flow
Cutting marble tiles into rectangle formats with precision is easy. However, any shapes such as hexagons are cut with CNCs-computer-controlled machines, which is extremely expensive to operate. Ionic Stone's method is to use an innovative technique that uses traditional disc cutting with utmost precision. This way, cost is reduced considerably and as a result marble hexagon tiles become extremely affordable.
Patents
Patent pending
Image Credits
Image #1: Developer Hasan Orhan, Lilia 9" Hexagon, 2021.
Optional Image #1: Developer Hasan Orhan, Warm Mix 6" Hexagon, 2021.
Optional Image #2: Developer Hasan Orhan, Lilia 6" Hexagon, 2021.
Optional Image #3: Developer Hasan Orhan, Tundra 6" Hexagon, 2021.
Optional Image #4: Developer Hasan Orhan, Island Dolomite 9" Hexagon, 2021.

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