Laser Welding System Fungsi Utama: Mesin Ngalas Laser by Lu Na is a highly esteemed winner of the very prestigious 2021 A' Design Award Beusi in Mesin Competition Category.
BeusiMesin· 2021
Laser Welding System Fungsi Utama: Mesin Ngalas Laser
by Lu Na
Client: Design Innovation Center, Shenyang Aerospace University
A' Design Award Beusi Winner in Mesin Category
- 67,383
- Verified Award Winner
- Verify Award Status for #121227
The Design
About Laser Welding System Fungsi Utama: Mesin Ngalas Laser
Téks Buku: Sistem Ngalas Laser mangrupa mesin pikeun ngalas batré litium sawaréh-sawaréh jadi paket batré daya. Sistem ieu ngagunakeun sinar laser anu miboga arah anu tinggi jeung kapadetan daya anu luhur salaku sumber panasna. Sistem optik museurkeun sinar kana wewengkon anu leutik pikeun ngalaburkeun sambungan dina waktu anu pondok pisan. Manipulator mindahkeun bagian-bagianna, ku kituna prosés ngalas réngsé tanpa kerja manual. Lebar, énergi, daya puncak, jeung frékuénsi pengulangan pulsa laser dikendalikeun. Sistem ieu ukuranana 8075 x 1920 x 2110 milimeter sarta ningkatkeun konsistensi jeung produktivitas.
The Recognition
About the A' Design Award Beusi
Laser Welding System Fungsi Utama: Mesin Ngalas Laser mangrupa juara A' Design Award Beusi, pangakuan anu bergengsi anu dipasihkeun ka desain alus anu minuhan sarat profésional jeung industri anu diharepkeun tina kréasi anu dirarancang alus. Para juara Beusi nunjukkeun kaahlian anu hébat, spésialisasi anu luhur, pamahaman ahli jeung kamampuh kréatif para kréatorna. Laser Welding System Fungsi Utama: Mesin Ngalas Laser diharepkeun jadi kréasi anu dihargaan, dikagumi jeung dipikanyaah anu praktis jeung inovatif. Desain juara A' Design Award Beusi ieu ngalebetkeun prakték pangalusna industri sarta ngabogaan ciri téknis anu mampuh pakait jeung pangweruh praktis jeung bakat. Laser Welding System Fungsi Utama: Mesin Ngalas Laser dihormat pikeun katelitianana sarta dirarancang pikeun méré paningkatan kualitas hirup anu mantuan ngajadikeun dunya tempat nu leuwih hadé.
Behind the Design
Press Kit
Credits, team members and technical details provided by the designer.
- Unique Properties
- The function of this system is to weld independent lithium batteries into power battery packs. The reasonable selection of welding methods and processes will directly affect the cost, quality, safety and consistency of the battery. The laser welding system uses the excellent directivity and high power density of the laser beam, assisted by the manipulator, to melt the welded object in a very short time and form firm solder joints and welds, improving consistency, reliability and productivity.
- Dimensions & Packaging
- 8075 mm x 1920 mm x 2110 mm
- Tags
- laser, welding, system, power, battery
- Production Technology
- Laser welding is an efficient and precise welding method that uses a high-energy density laser beam as a heat source. That is, the surface of the workpiece is heated by laser radiation, and the surface heat is diffused to the inside through heat conduction. By controlling the width, energy, peak power and repetition frequency of the laser pulse, etc. Parameters to melt the workpiece.
- Design Challenge
- The structural design of large-scale equipment is more difficult, and the interaction design between humans and machines
- Research
- The welding of automobile power battery requires a high degree of consistency. This design is for the batch welding of batteries and improve the reliability and efficiency of production. The internal manipulator can complete this work fully and efficiently without unmanned operation.
- Inspiration
- Laser welding has high efficiency and is easy to realize automated production. After continuously improving the welding process and limiting the thermal influence in the forming process, more and more applications are used in actual production. Laser welding with industrial robots is gradually becoming the main force of the automated power battery module production line.
- Project Duration
- March, 2019. Guangzhou, China
- Operation Flow
- The laser welding system uses the excellent directivity and high power density of the laser beam to work. With the assistance of the manipulator, the optical system focuses the laser beam in a small area to form an energy in the welded area in a very short time. Highly concentrated heat source area, so that the welded object melts and forms a firm solder joint and weld seam.
- Team Members
- Lu Na
Wang Zhuo
Lin Yutong
Liu Yutong
Cui Xinyue
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