FemtoGlass Kituo cha Kukatia Kioo by Desdorp Studio is a highly esteemed winner of the very prestigious 2024 Tuzo ya Chuma ya A' Design Award in Usanifu wa Mashine za Uzalishaji na Usindikaji Competition Category.
ChumaMashine· 2024
FemtoGlass Kituo cha Kukatia Kioo
Client: Workshop of Photonics
Tuzo ya Chuma ya A' Design Award Winner in Mashine Category
Verified Award Winner
Verify Award Status for #152742The Design
About FemtoGlass Kituo cha Kukatia Kioo
FemtoGlass ni kituo cha kazi cha leza kinachotumika kukata na kupasua kioo na safaya. Kituo hiki cha kazi hutumika kwa kazi za utafiti na pia kwa uzalishaji wa kiwango kikubwa. Upatikanaji mpana wa eneo la kazi hurahisisha upakiaji na mabadiliko ya uzalishaji. Kichwa cha taa za LED kilichopo juu kinachukua nafasi ya taa ya kawaida ya ishara ya mashine na kuonyesha hali ya sasa ya uendeshaji. Kasha limetengenezwa kwa bati la chuma lenye mng'ao hafifu, na meza ya ndani imetengenezwa kwa jiwe la granite bora kwa ajili ya uthabiti dhidi ya mitetemo. FemtoGlass hukata kioo chenye unene kuanzia mikromita 30 hadi milimita 2 kwa mpito mmoja.
The Recognition
About the Tuzo ya Chuma ya A' Design Award
FemtoGlass Kituo cha Kukatia Kioo ni mshindi wa Tuzo ya Chuma ya A' Design Award, utambuzi wenye heshima unaotolewa kwa miundo mizuri inayokidhi mahitaji ya kitaalamu na ya kiviwanda yanayotarajiwa kutoka kwa kazi zilizobuniwa vizuri. Washindi wa Chuma huonyesha ustadi mkubwa, utaalamu wa hali ya juu, uelewa wa kitaalamu na uwezo wa kibunifu wa waumbaji wao. FemtoGlass Kituo cha Kukatia Kioo inatarajiwa kuwa kazi inayothaminiwa sana, kupendwa na kuenziwa, ambayo ni ya vitendo na bunifu. Muundo huu ulioshinda Tuzo ya Chuma ya A' Design Award unajumuisha mbinu bora za tasnia na una sifa za kiufundi zenye uwezo zilizounganishwa na ujuzi na kipaji. FemtoGlass Kituo cha Kukatia Kioo inaheshimiwa kwa uangalifu wake na imebuniwa kutoa maboresho ya ubora wa maisha yanayosaidia kuufanya ulimwengu kuwa mahali bora zaidi.
Behind the Design
Press Kit
Credits, team members and technical details provided by the designer.
- Unique Properties
- The FemtoGLASS is an advanced glass and sapphire laser cutting and dicing workstation designed for both research and development purposes, as well as high-volume manufacturing. With its unique and user-friendly access to the working areas, the FemtoGLASS offers unparalleled convenience for uploading and changing production. The workstation features an elegant LED header at the top, replacing the standard machinery traffic light, which intuitively communicates the current status.
- Dimensions & Packaging
- Main features:
Ultra-thin (30 µm to 2 mm in a single pass) glass & sapphire cutting with high process speed - up to 800 mm/s. The workstation can cut all shapes: circular, square, irregular. Tunable dicing process for different substrate thicknesses for inner and outer contours. Easy breaking for non-tempered glass and self-breaking for tempered glass - Tags
- Workstation, wophotonics, laser, machine, industrial, glass, cutting, dicing, sapphire, manufacturing
- Production Technology
- The FemtoGLASS features a semi-matt sheet metal casing, allowing for dimensional flexibility and customization based on market demand. The interior table is made of ultrastable high-quality granite, providing excellent stability and insulation against vibrations. Its main applications include glass wafer dicing, thin glass cutting, and various cutting needs for mobile phone screens, buttons, camera lenses, smart glasses, and micro-optics. With its patented glass and sapphire cutting technology, FemtoGLASS achieves ultra-high quality and precision on tempered and non-tempered glass, as well as sapphire, with minimal chipping and no post-processing required. It excels in industries like semiconductors, microfluidics, and micro-optics, enhancing glass bending strength and sidewall cut-finish quality. Notably, FemtoGLASS can cut ultra-thin glass up to 2mm in a single pass. Integrated beam stabilization and metrology solutions ensure consistent cutting accuracy and workflow efficiency, accommodating different substrate thicknesses for optimal results across applications.
- Design Challenge
- Due to the high competition in the market, the main creative challenge was to design an aesthetic laser cutting workstation, which would be minimal and understandable with unobtrusive form and standout look at the same time. The main goal was to improve the usage scenario and increase working area, without compromising the outlook and usability. The idea for the workstation was to be trustworthy, sturdy, elegant and modern with clear design language and friendly usage.
- Research
- The name FemtoGLASS perfectly conveys its purpose. As the demand for precision laser dicing of brittle materials continues to grow - this solution addresses these challenges. State-of-the-art glass and sapphire cutting & dicing technology sets new standards, enhancing process yield and efficiency. This technology surpasses other glass-cutting methods, making it highly applicable in the semiconductor, microfluidics, and micro-optics industries.
- Inspiration
- Our design team drew inspiration from the intersection of classical forms to create a unique workstation. The main body of the product embodies the elegance of a black cube, adorned with a sleek blue coat. All buttons and controls are conveniently positioned at the user's fingertips, providing effortless control and management of the cutting process. The workstation features screens and a captivating blue glass window, enhancing ease of use and visibility.
- Project Duration
- The project began in early 2022 in Vilnius, Lithuania, with a focus on defining key technological and usability aspects. The design solution was developed in mid-2022, followed by engineering and manufacturing preparations. By the end of that year, a primary prototype was constructed and tested to ensure compliance with requirements. In early 2023, the FemtoGlass workstation was successfully released to the market.
- Operation Flow
- At the heart of this cutting-edge technology is patented WOP glass and sapphire cutting technology, renowned for its exceptional precision and ultra-high quality results. The FemtoGLASS is the ultimate solution for achieving superior cutting and dicing performance in the glass and sapphire industry.
- Team Members
- Design: Desdorp (Deividas Juozulynas, Denis Orlenok)
Technical Solution: Altechna R&D
Sheet Metals: Vaidas Paškevičius - Image Credits
- Workshop of Photonics
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