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Marble Hexagon Tile Iitayile zeMabhile by Celil Kilinc

Marble Hexagon Tile Iitayile zeMabhile by Celil Kilinc is a highly esteemed winner of the very prestigious 2022 Ibhaso Lebhronzi le-A' Design Award in Uyilo lweZinto zokuAkha kunye neZinto eziSetyenziswayo ekwAkheni Competition Category.


IbhronziIzinto zokuAkha· 2022

Marble Hexagon Tile Iitayile zeMabhile

by Celil Kilinc

Client: Ionic Stone

Ibhaso Lebhronzi le-A' Design Award Winner in Izinto zokuAkha Category

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Verified Award Winner

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Colors

The Design

About Marble Hexagon Tile Iitayile zeMabhile

Itayile yeMabhile eyi-Hexagon lulwahlu lwelitye lendalo olwenziwe ngobume beHexagon. Ngokwesiko, iitayile zeMabhile ezineHexagon zisikwa ngamanzi anamandla (waterjets), inkqubo ecotha kwaye ebiza kakhulu. IIonic Stone yaphuhlisa indlela esika iitayile zeMabhile ezinguxande zibe ziimo zeHexagon isebenzisa ukusika ngediski yedayimani yesiko. Le ndlela igcina ubunjani obuphezulu kubukhulu kwaye ibiza kancinci xa kuthelekiswa nokusika ngamanzi anamandla, ngoko amanani amakhulu anokuveliswa. Icala ngalinye leHexagon linokulinganisa ukusuka kwiisentimitha ezili-15 ukuya kwezingama-30. Injongo yayikukwenza iitayile zeMabhile ezineHexagon zifumaneke ngexabiso elifikelelekayo.

The Recognition

About the Ibhaso Lebhronzi le-A' Design Award

Marble Hexagon Tile Iitayile zeMabhile ngumphumeleli weIbhaso Lebhronzi le-A' Design Award, ukuqatshelwa okuhlonitshwayo kakhulu okunikwa imiyilo ephawulekayo eyahlukaniswa kukuyila, ubukrelekrele nobukrelekrele. Abaphumeleleyo beBhronzi ziimveliso ezinobuchule obukhulu nezidala ngokumangalisayo ezingqina amava aphangaleleyo, ukucinga nokwazi ukuzenzela kwabayili bazo. Marble Hexagon Tile Iitayile zeMabhile iyathenjwa ukuba ibe yimpahla exatyiswa kakhulu, edunyiswayo nethandwayo enobungcali obuphawulekayo nezinto ezintsha. Lo myilo uphumeleleyo weIbhaso Lebhronzi le-A' Design Award ubandakanya iindlela ezilungileyo kakhulu kubugcisa, inzululwazi, uyilo kunye nobuchwephesha kwaye ugqwesile ngenxa yokunikela ingqalelo kwiinkcukacha. Marble Hexagon Tile Iitayile zeMabhile iyanelisa iimfuno ngokumangalisayo, ichukumisa iinqwenelo, ikhwebela iimvakalelo kwaye itsala umdla.

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties
Traditionally, marble hexagon tiles are cut with waterjets. Waterjet cutting is very expensive and takes a lot of time. Ionic Stone's R&D department developed a technique by which rectangle tiles can be cut into hexagon formats with utmost precision in dimensions, and the cost of the process is a fraction of the cost of waterjet cutting, therefore marble hexagon tiles are now extremely affordable.
Dimensions & Packaging
It could be any size from 15cm (one side of the hexagon) to 30 cm.
Tags
Marble, Chevron, Hexagon, Tiles, Innovative formats
Production Technology
Using traditional diamond disc cutting, Ionic Stone's R&D team came up with a technique that allows marble tiles to be cut into hexagon formats very easily and in high volumes. The cutting machine is the product of Ionic Stone's R&D department and completed it in 9 months, from conception to installation.
Design Challenge
Cutting very accurately in hexagon format without NC machines (such as waterjets and CNCs) is a very drastic challenge. The process, for which we applied for the patent, encompasses a very unique and simple method, is the key to success.
Research
Hexagons are popular in ceramic fields but they were expensive to produce with marble. Ionic's R&D division was charged with the task of coming up a method via which making marble hexagon was cost-effective. The challenge was to cut the tiles accurately in high-volumes. Many different cutting techniques were evaluated and a method using disc cutting was devised. A machine was designed and was made in 3 months. With necessary modifications it took 9 months to amend the machine. The result was perfect marble hexagon tiles at affordable costs.
Inspiration
Ceramic tile industries strive to imitate the look & feel of natural materials such as marble. There is a popular trend in different formats and shapes such as chevrons, trapezoids and hexagons in the ceramic tile sector, and these products are quite affordable. However, these shapes were not easily producible or cost-efficient in the marble sector. Ionic Stone's R&D team just wanted to explore if these shapes could be made using natural materials.
Project Duration
This line of products have been in the American, Canadian and UK markets since 2019. The first mass-production was undertaken in 2018.
Operation Flow
Cutting marble tiles into rectangle formats with precision is easy. However, any shapes such as hexagons are cut with CNCs-computer-controlled machines, which is extremely expensive to operate. Ionic Stone's method is to use an innovative technique that uses traditional disc cutting with utmost precision. This way, cost is reduced considerably and as a result marble hexagon tiles become extremely affordable.
Patents
Patent pending
Image Credits
Image #1: Developer Hasan Orhan, Lilia 9" Hexagon, 2021.
Optional Image #1: Developer Hasan Orhan, Warm Mix 6" Hexagon, 2021.
Optional Image #2: Developer Hasan Orhan, Lilia 6" Hexagon, 2021.
Optional Image #3: Developer Hasan Orhan, Tundra 6" Hexagon, 2021.
Optional Image #4: Developer Hasan Orhan, Island Dolomite 9" Hexagon, 2021.

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