Marble Hexagon Tile Umsebenzi Oyinhloko: Amathayela Ebumbo by Celil Kilinc

Marble Hexagon Tile Umsebenzi Oyinhloko: Amathayela Ebumbo by Celil Kilinc is a highly esteemed winner of the very prestigious 2022 Umklomelo Webhulonzi we-A' Design Award in Izingxenye Zokwakha Competition Category.

IbhulonziIzingxenye Zokwakha· 2022

Marble Hexagon Tile Umsebenzi Oyinhloko: Amathayela Ebumbo

by Celil Kilinc

Client: Ionic Stone

Umklomelo Webhulonzi we-A' Design Award Winner in Izingxenye Zokwakha Category

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The Design

About Marble Hexagon Tile Umsebenzi Oyinhloko: Amathayela Ebumbo

Umbhalo Wencwadi: I-Marble Hexagon Tile iyisembozo setshe lemvelo esikhiqizwa ngesimo se-hexagon (unxande onezinhlangothi eziyisithupha). Ngokwesiko, amathayela ebumbo e-hexagon asikwa ngamanzi anamandla (waterjets), inqubo ehamba kancane futhi ebiza kakhulu. I-Ionic Stone yasungula indlela esika amathayela ebumbo anxande unxande abe yisimo se-hexagon isebenzisa ukusika okujwayelekile ngedisiki ledayimane. Le ndlela igcina ukunemba okuphakeme ezilinganisweni futhi ibiza incenye encane kunokusika ngamanzi anamandla, okwenza kube nokukhiqizwa kwamanani amakhulu. Uhlangothi ngalunye lwe-hexagon lungalinganiselwa kusukela kuma-15 kuya kuma-30 amasentimitha. Inhloso kwakuwukwenza amathayela ebumbo e-hexagon atholakale ngentengo efinyelelekayo.

The Recognition

About the Umklomelo Webhulonzi we-A' Design Award

Marble Hexagon Tile Umsebenzi Oyinhloko: Amathayela Ebumbo iwinile uMklomelo Webhulonzi we-A' Design Award, ukwaziswa okuhloniphekile kakhulu okunikezwa imiklamo ephawulekayo eyehlukaniswa ukudala, ubuhlakani nobukhali bengqondo. Abawinile beBhulonzi yimisebenzi enobuchule obukhulu nedala ngokumangalisayo eqinisekisa isipiliyoni esibanzi, umcabango nobuhlakani babaklami babo. Marble Hexagon Tile Umsebenzi Oyinhloko: Amathayela Ebumbo ilindeleke ukuba ibe yinto exatshwa kakhulu, edunyiswayo nethandwayo, enobungcweti obuphawulekayo nezinto ezintsha. Lo mklamo owinile uMklomelo Webhulonzi we-A' Design Award uhlanganisa izindlela ezinhle kakhulu ebuciko, esayensi, ekuklameni nasebuchwepheshe futhi uhamba phambili ngenxa yokunaka kwawo imininingwane. Marble Hexagon Tile Umsebenzi Oyinhloko: Amathayela Ebumbo iyanelisa izidingo ngokumangalisayo, ithinta izifiso, iheha imizwa futhi ikhanga ukufuna ukwazi.

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties: Traditionally, marble hexagon tiles are cut with waterjets. Waterjet cutting is very expensive and takes a lot of time. Ionic Stone's R&D department developed a technique by which rectangle tiles can be cut into hexagon formats with utmost precision in dimensions, and the cost of the process is a fraction of the cost of waterjet cutting, therefore marble hexagon tiles are now extremely affordable.
Dimensions & Packaging: It could be any size from 15cm (one side of the hexagon) to 30 cm.
Tags: Marble, Chevron, Hexagon, Tiles, Innovative formats
Production Technology: Using traditional diamond disc cutting, Ionic Stone's R&D team came up with a technique that allows marble tiles to be cut into hexagon formats very easily and in high volumes. The cutting machine is the product of Ionic Stone's R&D department and completed it in 9 months, from conception to installation.
Design Challenge: Cutting very accurately in hexagon format without NC machines (such as waterjets and CNCs) is a very drastic challenge. The process, for which we applied for the patent, encompasses a very unique and simple method, is the key to success.
Research: Hexagons are popular in ceramic fields but they were expensive to produce with marble. Ionic's R&D division was charged with the task of coming up a method via which making marble hexagon was cost-effective. The challenge was to cut the tiles accurately in high-volumes. Many different cutting techniques were evaluated and a method using disc cutting was devised. A machine was designed and was made in 3 months. With necessary modifications it took 9 months to amend the machine. The result was perfect marble hexagon tiles at affordable costs.
Inspiration: Ceramic tile industries strive to imitate the look & feel of natural materials such as marble. There is a popular trend in different formats and shapes such as chevrons, trapezoids and hexagons in the ceramic tile sector, and these products are quite affordable. However, these shapes were not easily producible or cost-efficient in the marble sector. Ionic Stone's R&D team just wanted to explore if these shapes could be made using natural materials.
Project Duration: This line of products have been in the American, Canadian and UK markets since 2019. The first mass-production was undertaken in 2018.
Operation Flow: Cutting marble tiles into rectangle formats with precision is easy. However, any shapes such as hexagons are cut with CNCs-computer-controlled machines, which is extremely expensive to operate. Ionic Stone's method is to use an innovative technique that uses traditional disc cutting with utmost precision. This way, cost is reduced considerably and as a result marble hexagon tiles become extremely affordable.
Patents: Patent pending
Image Credits: Image #1: Developer Hasan Orhan, Lilia 9" Hexagon, 2021.
Optional Image #1: Developer Hasan Orhan, Warm Mix 6" Hexagon, 2021.
Optional Image #2: Developer Hasan Orhan, Lilia 6" Hexagon, 2021.
Optional Image #3: Developer Hasan Orhan, Tundra 6" Hexagon, 2021.
Optional Image #4: Developer Hasan Orhan, Island Dolomite 9" Hexagon, 2021.