The New LumiFold TB 携帯用樹脂3Dプリンター by Davide Marin

The New LumiFold TB 携帯用樹脂3Dプリンター by Davide Marin is a highly esteemed winner of the very prestigious 2020 A' Design Award 銅賞 in 製造・加工機械デザイン Competition Category.

銅機械· 2020

The New LumiFold TB 携帯用樹脂3Dプリンター

by Davide Marin

Client: Lumi Industries

A' Design Award 銅賞 Winner in 機械 Category

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The Design

About The New LumiFold TB 携帯用樹脂3Dプリンター

New Lumifoldは、3Dプリンターをその印刷量よりも小さくするために設計されたシステムです。スペースを取らず、スーツケースに入れて持ち運ぶことができます。これにより、新しいシナリオが開かれます。発展途上国や緊急事態地域の医師は、自分の仕事が必要な旅行に3Dプリントできます。教師は、レッスン中に3Dファイルを作成でき、デザイナーは顧客のために、プロトタイプのプロトタイプを作成できますライブプレゼンテーションを行うスポット。 TBは光硬化性の樹脂ベースのバージョンで、昼光の3D樹脂とシンプルなタブレットの画面を3D印刷の主役として使用します。

The Recognition

About the A' Design Award 銅賞

The New LumiFold TB 携帯用樹脂3Dプリンターは、創造性、独創性、鋭い洞察力で際立つ傑出したデザインに授与される、高い権威をもつ評価である A' Design Award 銅賞の受賞作品です。銅賞の受賞作品は、十分に巧みで印象的なほど創造的な工芸品であり、デザイナーの豊富な経験、想像力、機知を裏づけています。The New LumiFold TB 携帯用樹脂3Dプリンターは、高く評価され、称賛され、愛される品であり、顕著にプロフェッショナルで革新的であることが期待されます。この A' Design Award 銅賞を受賞したデザインは、芸術・科学・デザイン・技術のベストプラクティスを取り入れており、細部への配慮に優れています。The New LumiFold TB 携帯用樹脂3Dプリンターは、ニーズを見事に満たし、欲求に触れ、感情を魅了し、好奇心を引きつけます。

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties: The New Lumifold TB is an innovative 3D printer designed to be compact and transportable. Using an iPad Tablet as light source, the New LumiFold has a resolution on xy axis of 78 microns. The tablet is inserted under the resin vat, under a Fep film. An App processes the 3D file. Once it is ready, you just click start: the 3D printer, connected via Bluetooth to the iPad, will move up each time that a layer has been cured thanks to the light emitted by the screen.
Dimensions & Packaging: The New LumiFold TB size is 180 x 280 x 80 mm when it's closed. When fully open the height is 180 mm. The 3d printing volume is approx. 100 x 100 x 100 mm.
Tags: 3d printer, DIY, 3d printable, 3d printing
Production Technology: Most of the parts of the New LumiFold TB are made by CNC machined aluminum on 5axis mills. The top part is a block of acrylic that has been milled, polished, and dyed with a UV-blocking pigment.
Design Challenge: Its most interesting feature is that the total height of the 3D printer, when closed, is smaller than the maximum height of the 3D printed part, as it expands while 3d printing. In the last years we have seen many innovations in the way the resin is cured, but the mechanical lifting system is mostly unchanged; we spent more than 2 years to develop and refine a scissor-like mechanical system, and went to more than 6 iterations.
Research: My main focus was to find the correct engineering solution to obtain a precise mechanical scissor system, using small components not to alter the ultra-compact design I conceived. I did several interactions changing motor types and threaded bars, introducing distance sensors to get an accurate movement which can allow to 3D print up to 25 micron on Z axis. Second focus was on the structure material for it to be light to carry but stable enough to provide detailed 3D prints. The result is a mix of aluminium and acrylic parts providing a fine and clean design.
Inspiration: A compact, even portable, 3D printer has several advantages. New LumiFold TB name originates from "Lumi", since 3D printing technology implemented in it uses 3D resins cured by light. In this case, by a tablet screen light, therefore the final "TB". "Fold", because the 3D printer really folds on itself to become extra compact. "New", because it is the evolution of a previous project. Presented in 2013, Lumifold was a foldable 3D printer body using an external DLP beamer for 3D printing light curing resins. It introduced the idea of portability in stereolithography Additive Manufacturing.
Project Duration: The first idea of a mechanical system allowing an additive manufacturing device to be ultra-compact started back in 2014 when I incorporated Lumi Industries startup, inside H-Farm incubator in Roncade (TV). I did first feasibility tests and a first proof of concept to answer needs of an early business partner. In late 2015 I filled a patent request which was granted in 2018. The development went on slowly through as many as 6 iterations. In 2018 I created a first version of New Lumifold stereolithography 3D printer using Daylight resin and a tablet as light source to take compactness to the extreme.
Operation Flow: The user opens a 3D file on the Tablet using our App. It slices and processes the 3D file. When it is ready, the screen switches to black; at this point, the tablet is inserted under the resin vat, into the machine. Now the user just presses start button: the 3D printer, connected via Bluetooth to the iPad, will move up each time that a layer has been cured thanks to the light emitted by the screen itself. After 3d printing is finished, the user removes the part, cleans it with detergent, and post-processes it with sunlight / external UV lamp.
Patents: Patented, Patent n. 102015000077643, Patent Holder Lumi Industries srl, filed on 27/11/2015, Jurisdiction Italy

Design registered. European Community Design Register No 002568196-0001 filled on 30/10/2014
Team Members: Marin Davide
Image Credits: Pictures and Video made in collaboration with Dimitri Feltrin Video Maker and Photographer.