디자이너 Desdorp Studio의 작품 FemtoGlass 유리 절단 워크스테이션은(는) 매우 권위 있는 2024 A' Design Award 철상의 제조 및 가공 기계 디자인 부문에서 탁월한 수상작입니다.

철기계· 2024

FemtoGlass 유리 절단 워크스테이션

디자이너: Desdorp Studio

클라이언트: Workshop of Photonics

기계 부문 A' Design Award 철상 수상작

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FemtoGlass 유리 절단 워크스테이션 소개

FemtoGlass는 유리와 사파이어를 절단하고 다이싱하기 위한 레이저 워크스테이션입니다. 이 워크스테이션은 연구 작업과 대량 생산에 모두 사용됩니다. 작업 영역에 폭넓게 접근할 수 있어 로딩과 생산 전환이 간편합니다. 상단의 LED 헤더는 기존의 기계 신호등을 대체하며 현재 작동 상태를 표시합니다. 케이싱은 반무광 판금으로 제작되었고, 내부 테이블은 진동에 대한 안정성을 확보하기 위해 고품질 화강암으로 만들어졌습니다. FemtoGlass는 30마이크로미터에서 2밀리미터 두께의 유리를 단 한 번의 패스로 절단합니다.

수상 인정

A' Design Award 철상 소개

FemtoGlass 유리 절단 워크스테이션, 이 작품은 A' Design Award 철상 수상작으로, 잘 디자인된 창작물에 기대되는 전문적·산업적 요건을 충족하는 좋은 디자인에 수여되는 권위 있는 인정입니다. 철상 수상작은 창작자의 뛰어난 기술, 높은 전문성, 전문가다운 이해, 창의적 역량을 보여 줍니다. FemtoGlass 유리 절단 워크스테이션, 이 작품은 높이 평가받고 감탄과 사랑을 받는 창작물로서 실용적이고 혁신적일 것으로 기대됩니다. 이 철상 수상 디자인은 업계 모범 사례를 통합하며 노하우와 재능으로 연결된 유능한 기술적 특성을 갖추고 있습니다. FemtoGlass 유리 절단 워크스테이션, 이 작품은 철저함으로 존중받으며 삶의 질을 개선하여 세상을 더 나은 곳으로 만들도록 디자인되었습니다.

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디자이너가 제공한 크레딧, 팀원 및 기술 세부 사항.

고유 특성: The FemtoGLASS is an advanced glass and sapphire laser cutting and dicing workstation designed for both research and development purposes, as well as high-volume manufacturing. With its unique and user-friendly access to the working areas, the FemtoGLASS offers unparalleled convenience for uploading and changing production. The workstation features an elegant LED header at the top, replacing the standard machinery traffic light, which intuitively communicates the current status.
치수 및 패키징: Main features:
Ultra-thin (30 µm to 2 mm in a single pass) glass & sapphire cutting with high process speed - up to 800 mm/s. The workstation can cut all shapes: circular, square, irregular. Tunable dicing process for different substrate thicknesses for inner and outer contours. Easy breaking for non-tempered glass and self-breaking for tempered glass
태그: Workstation, wophotonics, laser, machine, industrial, glass, cutting, dicing, sapphire, manufacturing
생산 기술: The FemtoGLASS features a semi-matt sheet metal casing, allowing for dimensional flexibility and customization based on market demand. The interior table is made of ultrastable high-quality granite, providing excellent stability and insulation against vibrations. Its main applications include glass wafer dicing, thin glass cutting, and various cutting needs for mobile phone screens, buttons, camera lenses, smart glasses, and micro-optics. With its patented glass and sapphire cutting technology, FemtoGLASS achieves ultra-high quality and precision on tempered and non-tempered glass, as well as sapphire, with minimal chipping and no post-processing required. It excels in industries like semiconductors, microfluidics, and micro-optics, enhancing glass bending strength and sidewall cut-finish quality. Notably, FemtoGLASS can cut ultra-thin glass up to 2mm in a single pass. Integrated beam stabilization and metrology solutions ensure consistent cutting accuracy and workflow efficiency, accommodating different substrate thicknesses for optimal results across applications.
디자인 과제: Due to the high competition in the market, the main creative challenge was to design an aesthetic laser cutting workstation, which would be minimal and understandable with unobtrusive form and standout look at the same time. The main goal was to improve the usage scenario and increase working area, without compromising the outlook and usability. The idea for the workstation was to be trustworthy, sturdy, elegant and modern with clear design language and friendly usage.
연구: The name FemtoGLASS perfectly conveys its purpose. As the demand for precision laser dicing of brittle materials continues to grow - this solution addresses these challenges. State-of-the-art glass and sapphire cutting & dicing technology sets new standards, enhancing process yield and efficiency. This technology surpasses other glass-cutting methods, making it highly applicable in the semiconductor, microfluidics, and micro-optics industries.
영감: Our design team drew inspiration from the intersection of classical forms to create a unique workstation. The main body of the product embodies the elegance of a black cube, adorned with a sleek blue coat. All buttons and controls are conveniently positioned at the user's fingertips, providing effortless control and management of the cutting process. The workstation features screens and a captivating blue glass window, enhancing ease of use and visibility.
프로젝트 기간: The project began in early 2022 in Vilnius, Lithuania, with a focus on defining key technological and usability aspects. The design solution was developed in mid-2022, followed by engineering and manufacturing preparations. By the end of that year, a primary prototype was constructed and tested to ensure compliance with requirements. In early 2023, the FemtoGlass workstation was successfully released to the market.
운영 흐름: At the heart of this cutting-edge technology is patented WOP glass and sapphire cutting technology, renowned for its exceptional precision and ultra-high quality results. The FemtoGLASS is the ultimate solution for achieving superior cutting and dicing performance in the glass and sapphire industry.
팀원: Design: Desdorp (Deividas Juozulynas, Denis Orlenok)
Technical Solution: Altechna R&D
Sheet Metals: Vaidas Paškevičius
이미지 출처: Workshop of Photonics