Laser Welding System Lāzera metināšanas iekārta by Lu Na is a highly esteemed winner of the very prestigious 2021 Dzelzs balva A' Design Award in Ražošanas un apstrādes iekārtu dizains Competition Category.
DzelzsIekārtas· 2021
Laser Welding System Lāzera metināšanas iekārta
by Lu Na
Client: Design Innovation Center, Shenyang Aerospace University
Dzelzs balva A' Design Award Winner in Iekārtas Category
Verified Award Winner
Verify Award Status for #121227The Design
About Laser Welding System Lāzera metināšanas iekārta
Lāzera metināšanas sistēma ir iekārta atsevišķu litija bateriju metināšanai jaudas bateriju blokos. Sistēma kā siltuma avotu izmanto lāzera staru ar augstu virziena precizitāti un lielu jaudas blīvumu. Optiskā sistēma fokusē staru nelielā laukumā, lai ļoti īsā laikā izkausētu savienojuma vietu. Manipulators pārvieto detaļas, tādēļ metināšana notiek bez manuāla darba. Tiek kontrolēts lāzera impulsa platums, enerģija, maksimālā jauda un atkārtošanās biežums. Sistēmas izmēri ir 8075 x 1920 x 2110 milimetri, un tā uzlabo produkcijas viendabīgumu un ražīgumu.
The Recognition
About the Dzelzs balva A' Design Award
Laser Welding System Lāzera metināšanas iekārta ir Dzelzs balvas A' Design Award ieguvējs, prestiža atzinība, ko piešķir labiem dizainiem, kas atbilst profesionālajām un rūpnieciskajām prasībām, kādas sagaidāmas no labi izstrādātiem darbiem. Dzelzs ieguvēji parāda to radītāju lielo prasmi, augsto specializāciju, ekspertu izpratni un radošo spēju. Sagaidāms, ka Laser Welding System Lāzera metināšanas iekārta būs augsti vērtēts, apbrīnots un cienīts darbs, praktisks un inovatīvs. Šis ar Dzelzs balvu apbalvotais dizains integrē nozares labāko praksi un tam ir kompetentas tehniskās īpašības, kas saistītas ar zinātību un talantu. Laser Welding System Lāzera metināšanas iekārta tiek cienīts par rūpību un ir izstrādāts, lai uzlabotu dzīves kvalitāti un palīdzētu padarīt pasauli labāku.
Behind the Design
Press Kit
Credits, team members and technical details provided by the designer.
- Unique Properties
- The function of this system is to weld independent lithium batteries into power battery packs. The reasonable selection of welding methods and processes will directly affect the cost, quality, safety and consistency of the battery. The laser welding system uses the excellent directivity and high power density of the laser beam, assisted by the manipulator, to melt the welded object in a very short time and form firm solder joints and welds, improving consistency, reliability and productivity.
- Dimensions & Packaging
- 8075 mm x 1920 mm x 2110 mm
- Tags
- laser, welding, system, power, battery
- Production Technology
- Laser welding is an efficient and precise welding method that uses a high-energy density laser beam as a heat source. That is, the surface of the workpiece is heated by laser radiation, and the surface heat is diffused to the inside through heat conduction. By controlling the width, energy, peak power and repetition frequency of the laser pulse, etc. Parameters to melt the workpiece.
- Design Challenge
- The structural design of large-scale equipment is more difficult, and the interaction design between humans and machines
- Research
- The welding of automobile power battery requires a high degree of consistency. This design is for the batch welding of batteries and improve the reliability and efficiency of production. The internal manipulator can complete this work fully and efficiently without unmanned operation.
- Inspiration
- Laser welding has high efficiency and is easy to realize automated production. After continuously improving the welding process and limiting the thermal influence in the forming process, more and more applications are used in actual production. Laser welding with industrial robots is gradually becoming the main force of the automated power battery module production line.
- Project Duration
- March, 2019. Guangzhou, China
- Operation Flow
- The laser welding system uses the excellent directivity and high power density of the laser beam to work. With the assistance of the manipulator, the optical system focuses the laser beam in a small area to form an energy in the welded area in a very short time. Highly concentrated heat source area, so that the welded object melts and forms a firm solder joint and weld seam.
- Team Members
- Lu Na
Wang Zhuo
Lin Yutong
Liu Yutong
Cui Xinyue
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