Random Puff Busano Sulaman 4D by Rosalie Hsin-Ju Lin

Random Puff Busano Sulaman 4D by Rosalie Hsin-Ju Lin is a highly esteemed winner of the very prestigious 2023 A' Design Award Basi in Tekstil Competition Category.

BasiTekstil· 2023

Random Puff Busano Sulaman 4D

by Rosalie Hsin-Ju Lin

Client: MIT Media Lab

A' Design Award Basi Winner in Tekstil Category

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Verified Award Winner

Verify Award Status for #145286

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Colors

The Design

About Random Puff Busano Sulaman 4D

RandomPuff adolah jaket puffer inovatif nan mangunoan puff sulaman 4D untuak isolasi pakaian. Puff-puff tu mulo-mulo dibuek data lalu muncua manjadi kubah wakatu takano panas. Puff nan taaktifkan manangkok udaro antaro lingkungan lua jo si pamakainyo supayo badan tatap hangek. Pangembangannyo malibatkan pambuatan koleksi interaksi material sulaman 4D antaro 'serat aktif' jo 'kain statik'. Para desainer jo pangembang dapek mangunoan alat desain komputasi untuak bakarajo samo jo pangguno akhia, manciptoan rancangan tekstil jo barang lambuik nan baru, marupoan fashion teknologi tinggi, dipersonalisasi, dan bakalangjutan.

The Recognition

About the A' Design Award Basi

Random Puff Busano Sulaman 4D adolah pamenang A' Design Award Basi, sabuah pangakuan nan bapresti nan dibarikan ka rancangan nan elok nan mamanuhi kaparluan profesional jo industri nan dipaokan dari ciptaan nan dirancang jo elok. Pamenang Basi mamparlihatkan kamahiran nan gadang, spesialisasi nan tinggi, pamahaman pakar jo kapasitas kreatif panciptanyo. Random Puff Busano Sulaman 4D dipaokan manjadi ciptaan nan sangaik dihormati, dikagumi jo disayangi, nan praktis jo inovatif. Rancangan nan manang Basi iko mamasukkan praktik tabaik industri jo punyo ciri teknis nan cakap nan bapautan jo ilimu jo bakaik. Random Puff Busano Sulaman 4D dihormati karano katalitiannyo jo dirancang untuak maningkekkan kualitas hiduik jo mambantu manjadikan dunia tampek nan labiah elok.

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties: Random Puff is a garment application leveraging the puffy transformation that traps air within the dome pocket to keep the body warm. The double curvature geometry becomes easily fabricated, and personalizable styling is available through the computational design process, which opens up a new design/manufacturing space for a puffy garment.
Dimensions & Packaging: 500mm x 30mm x 700mm. However, since it's a garment, it can be fold into the size of 300mm x 20mm x 200mm.
Tags: 4D embroidery
Production Technology: Heat-shrink thread. Neoprene. Machine embroidery. Processing visualizer.
Design Challenge: First, the force balance between active thread and static fabric is a fundamental challenge. There is too much fabric out there with labeled information that does not necessarily lead to our purpose. Second, tension issues happen when new threads or fabric are introduced to the machine. It takes a while to calibrate, and sometimes break the machine if the thread is too thick/thin, or the fabric is too thick/slippery/crispy. Third, to achieve the maximized bi-layer bending, we want to vary the force on both sides so that the inner side does not constraint the outer side.
Research: Research background:
This research demonstrates how machine embroidery with heat-shrinking fibers enables existing fabrics to be augmented with morphing fibers.

Methods/Tools:
Similar to sewing, embroidery is a technique of interlacing upper and bottom threads with the substrate in between, but digitally. For the hardware, a desktop, hobbyist embroidery machine can easily execute wanted samples. For the software, I mainly explored PEmbroidery and Inkstitch for different purposes. PEmbroider is an open-source library housed in Processing that offers a procedural coding environment to generate detailed embroidered files at point and line levels. Inkstitch is also an open-source plug-in embedded in Inkscape that provides a graphical user interface, which is more friendly for primary users.

Results/Insight:
I started off the material characterization by testing different substrates with the same embroidery parameters. Out of 10+ fabrics, fabrics that are lightweight with high springness can hold the morphed structure better. A series of embroidery parameters were also tested systematically with stroke width, density, peak-to-peak distance, stitch spacing, and threading material. The fiber actuator can be tuned from crease(low res) to bend(high res) in a linear pattern. The fiber can be arranged in curves, origami creases, or arbitrary shapes to form more complex pop-up geometry.
Inspiration: Working at a NIKE shoe industry, I realized the challenge of transformation between 3D to 2D or vice versa. There's still no clear solution for the tedious, laborious, wasteful process from prototyping to production.

Working as a R&D at a carbon fiber company, I got to witness the power of machine embroidery, where it can digitally place fibers. This way, it can reinforce the artifact in any direction, replace the lamination thus reducing the material waste, and digitalize the process from start to end.
Project Duration: The project started in September 2021 and finished in December 2021 in Cambridge, MA, United States.
Operation Flow: First, a closed-curve set of circles, squares, or other arbitrary shapes is generated within the area of a 2D clothing. Second, the design file will be translated to an embroidery file via Processing, a visual output, and procedural coding environment. Third, upload the file to a desktop hobbyist embroidery machine and start embroidery. Lastly, the garment comes out flat from the machine and users can customize where to activate the puffs by heating the embroidery pattern with a steamer or iron.
Team Members: Rosalie Hsin-Ju Lin
Skylar Tibbits
Jack Forman
Hiroshi Ishii
Image Credits: All IP, copyright, images, video credits belong to Rosalie Hsin-Ju Lin.