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Sprout Baiskeli by JunXiang Cheng and Yi Yang

Sprout Baiskeli by JunXiang Cheng and Yi Yang is a highly esteemed winner of the very prestigious 2022 Tuzo ya Chuma ya A' Design Award in Usanifu wa Miundo na Bidhaa za Uchapishaji wa 3D Competition Category.


ChumaUchapishaji wa 3D· 2022

Sprout Baiskeli

by JunXiang Cheng and Yi Yang

Client: JunXiang Cheng,Yi Yang,AoDong Li,JingYao Huang,ZiYu Zhao

Tuzo ya Chuma ya A' Design Award Winner in Uchapishaji wa 3D Category

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The Design

About Sprout Baiskeli

Sprout ni baiskeli inayozalishwa kwa uchapishaji wa pande tatu. Fremu yake imeundwa kupitia uboreshaji wa topolojia, ambao huweka nyenzo tu pale zinapohitajika na hivyo kupunguza kiasi cha jumla cha nyenzo kinachotumika. Uchambuzi wa mkazo tuli kwa kutumia mbinu ya vipengele vikomo (finite element method) unathibitisha uimara wa muundo wa fremu. Muundo wa mwisho unachapishwa kwa naylon yenye msongamano wa juu. Baiskeli hii ina urefu wa milimita 1630, upana wa milimita 600 na kimo cha milimita 832. Uchapishaji huondoa uhitaji wa vinyago vya gharama kubwa, hivyo kila fremu inaweza kufuata muundo wa kipekee.

The Recognition

About the Tuzo ya Chuma ya A' Design Award

Sprout Baiskeli ni mshindi wa Tuzo ya Chuma ya A' Design Award, utambuzi wenye heshima unaotolewa kwa miundo mizuri inayokidhi mahitaji ya kitaalamu na ya kiviwanda yanayotarajiwa kutoka kwa kazi zilizobuniwa vizuri. Washindi wa Chuma huonyesha ustadi mkubwa, utaalamu wa hali ya juu, uelewa wa kitaalamu na uwezo wa kibunifu wa waumbaji wao. Sprout Baiskeli inatarajiwa kuwa kazi inayothaminiwa sana, kupendwa na kuenziwa, ambayo ni ya vitendo na bunifu. Muundo huu ulioshinda Tuzo ya Chuma ya A' Design Award unajumuisha mbinu bora za tasnia na una sifa za kiufundi zenye uwezo zilizounganishwa na ujuzi na kipaji. Sprout Baiskeli inaheshimiwa kwa uangalifu wake na imebuniwa kutoa maboresho ya ubora wa maisha yanayosaidia kuufanya ulimwengu kuwa mahali bora zaidi.

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties
Bicycles made by traditional technology are often single in shape and lack of characteristics. After the introduction of 3D printing technology, the bicycle after topology optimization not only has a better lightweight design, but also gets rid of the high mold cost, and carries out an industrial mode of producing one piece for one design or even one piece for multiple designs.
Dimensions & Packaging
Length 1630mm, width600mm, height 832mm
Tags
Topological Optimization, 3D Printing, bicycle, conceptual design, vehicle design
Production Technology
The structure of the bicycle is optimized by means of topology optimization, and the design is carried out on the basis of the optimized model. Finally, the bicycle model is made of high density nylon material through 3D printing
Design Challenge
The most difficult part is the topology optimization of the bicycle, because it includes related mechanics such as statics. It's a whole new area for us, it's a whole new challenge.The second is to verify the feasibility of material technology, which takes a long time, the cost of changing material technology, the difficulty of production, and the acceptance of people in real life. These are the considerations for this design study.
Research
Research objectives: 1. How to optimize the structure of bicycle 2. Research methods of existing 3D printing materials and technologies and topology optimization methods: 1. Field investigation data analysis 2. Online data collection results: With the introduction of 3D printing technology, metal materials can be made into the form of car frames, just like sculptures, without the constraints of traditional processes. At the same time, 3D printing technology can get rid of the high cost of mold, and carry out the industrial model of one design producing one piece, or even multiple designs producing only one piece. Even the same design can be printed with different materials.
Inspiration
According to the investigation, in the long days of steel and aluminum tubes, the basic shape of the bicycle was a variety of subtle variations of the diamond frame under the linear structure. Bicycle product modeling language is relatively simple, in addition to the details of the process, the biggest surprise may be coating. From the point of view of design, it is hoped that through 3D printing design, people can obtain bicycles with better stability and more personality rather than the bicycles produced in industrial batches in the past. So that people's bikes get the best lightweight and reduce the loss of more resources.
Project Duration
The project started in March 2021 and ended in May 2021. Project duration: 2 months. Location: Wuhan City, Hubei Province, China.
Operation Flow
By using a professional design system, the topology optimization of the bicycle frame is carried out, and then the optimization of the corresponding frame prototype is completed according to the corresponding optimization results, and the bicycle is produced by 3D printing. The bicycle frame after topology optimization not only reasonably plans the distribution of the material structure, reduces the amount of material, but also reduces the energy consumption rate and the emission of harmful substances in the exhaust. Secondly, the static stress analysis of the frame is carried out by applying the finite element method in topology optimization, so as to complete the design and stability verification of the frame structure more efficiently, shorten the product development cycle, and make new products more efficient in development.
Team Members
Designer:JunXiang Cheng
Designer:Yi Yang
Designer:AoDong Li
Designer:JingYao Huang
Designer:ZiYu Zhao

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