Laser Welding System Lazer Kebşirleýiş Enjamy by Lu Na

Laser Welding System Lazer Kebşirleýiş Enjamy by Lu Na is a highly esteemed winner of the very prestigious 2021 A' Design Award Demir Baýragy in Önümçilik we Gaýtadan Işleýiş Tehnikasy Dizaýny Competition Category.

DemirTehnika· 2021

Laser Welding System Lazer Kebşirleýiş Enjamy

by Lu Na

Client: Design Innovation Center, Shenyang Aerospace University

A' Design Award Demir Baýragy Winner in Tehnika Category

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Verified Award Winner
Verify Award Status for #121227

View at A' Design Award Press Release Award Badge

Colors

The Design

About Laser Welding System Lazer Kebşirleýiş Enjamy

Kitap Teksti: Lazer Kebşirleýiş Ulgamy — aýry-aýry litiý batareýalaryny kuwwatlyk batareýa toplumlaryna kebşirlemek üçin niýetlenen enjamdyr. Ulgam ýylylyk çeşmesi hökmünde ýokary ugrukdyryjylyga we ýokary kuwwatlylyk dykyzlygyna eýe bolan lazer şöhlesini ulanýar. Optiki ulgam şöhläni kiçi bir meýdana jemleýär, bu bolsa örän gysga wagtyň içinde birleşme nokadyny eretmäge mümkinçilik berýär. Manipulýator bölekleri hereket etdirýär, şeýlelikde kebşirleme işi el bilen edilmezden tamamlanýar. Lazer impulsynyň ini, energiýasy, iň ýokary kuwwaty we gaýtalanma ýygylygy dolandyrylýar. Ulgamyň ölçegleri 8075 x 1920 x 2110 millimetr bolup, ol öndürijiligi we durnuklylygy ýokarlandyrýar.

The Recognition

About the A' Design Award Demir Baýragy

Laser Welding System Lazer Kebşirleýiş Enjamy A' Design Award Demir Baýragynyň ýeňijisidir; bu gowy dizaýn edilen eserlerden garaşylýan hünär we senagat talaplaryny kanagatlandyrýan gowy dizaýnlara berilýän abraýly ykrarnamadyr. Demir ýeňijileri döredijileriniň uly başarnygyny, ýokary ugurlaşygyny, hünärmen düşünjesini we döredijilik ukybyny görkezýär. Laser Welding System Lazer Kebşirleýiş Enjamy uly baha berilýän, haýran galynýan we söýülýän, amaly we täzelikçi eser bolmagy garaşylýar. A' Design Award Demir Baýragyny gazanan bu dizaýn pudagyň iň oňat tejribelerini birleşdirýär we bilim we zehin bilen baglanyşykly ukyply tehniki aýratynlyklara eýedir. Laser Welding System Lazer Kebşirleýiş Enjamy jikme-jikligi üçin hormatlanylýar we dünýäni has gowy ýere öwürmäge kömek edýän ýaşaýyş hilini gowulandyrýan zatlary hödürlemek üçin dizaýn edilendir.

Behind the Design

Press Kit

Credits, team members and technical details provided by the designer.

Unique Properties: The function of this system is to weld independent lithium batteries into power battery packs. The reasonable selection of welding methods and processes will directly affect the cost, quality, safety and consistency of the battery. The laser welding system uses the excellent directivity and high power density of the laser beam, assisted by the manipulator, to melt the welded object in a very short time and form firm solder joints and welds, improving consistency, reliability and productivity.
Dimensions & Packaging: 8075 mm x 1920 mm x 2110 mm
Tags: laser, welding, system, power, battery
Production Technology: Laser welding is an efficient and precise welding method that uses a high-energy density laser beam as a heat source. That is, the surface of the workpiece is heated by laser radiation, and the surface heat is diffused to the inside through heat conduction. By controlling the width, energy, peak power and repetition frequency of the laser pulse, etc. Parameters to melt the workpiece.
Design Challenge: The structural design of large-scale equipment is more difficult, and the interaction design between humans and machines
Research: The welding of automobile power battery requires a high degree of consistency. This design is for the batch welding of batteries and improve the reliability and efficiency of production. The internal manipulator can complete this work fully and efficiently without unmanned operation.
Inspiration: Laser welding has high efficiency and is easy to realize automated production. After continuously improving the welding process and limiting the thermal influence in the forming process, more and more applications are used in actual production. Laser welding with industrial robots is gradually becoming the main force of the automated power battery module production line.
Project Duration: March, 2019. Guangzhou, China
Operation Flow: The laser welding system uses the excellent directivity and high power density of the laser beam to work. With the assistance of the manipulator, the optical system focuses the laser beam in a small area to form an energy in the welded area in a very short time. Highly concentrated heat source area, so that the welded object melts and forms a firm solder joint and weld seam.
Team Members: Lu Na
Wang Zhuo
Lin Yutong
Liu Yutong
Cui Xinyue