Laser Welding System Ẹ̀rọ Wíwàlù Léésà by Lu Na is a highly esteemed winner of the very prestigious 2021 Àmì-ẹ̀yẹ Irin A' Design Award in Àpẹẹrẹ Ẹ̀rọ Iṣelọ́pọ̀ àti Ìṣísẹ́ Competition Category.
IrinẸ̀rọ Iṣelọ́pọ̀· 2021
Laser Welding System Ẹ̀rọ Wíwàlù Léésà
by Lu Na
Client: Design Innovation Center, Shenyang Aerospace University
Àmì-ẹ̀yẹ Irin A' Design Award Winner in Ẹ̀rọ Iṣelọ́pọ̀ Category
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- Verified Award Winner
- Verify Award Status for #121227
The Design
About Laser Welding System Ẹ̀rọ Wíwàlù Léésà
Ẹ̀rọ Wíwàlù Léésà jẹ́ ẹ̀rọ tí a ń lò láti wàlú àwọn bátìrì líitíọ̀mù kọ̀ọ̀kan pọ̀ mọ́ra láti dá àkójọpọ̀ bátìrì agbára. Ẹ̀rọ yìí ń lo ìtànṣán léésà tí ó ní ìtọ́ka gíga àti ìdàmúrọ̀ agbára gíga gẹ́gẹ́ bí orísun ooru rẹ̀. Ẹ̀rọ opitiki kan máa ń kó ìtànṣán náà jọ sí àyè kékeré kan láti yọ́ ojú ìdàpọ̀ náà láàárín àkókò kúkúrú gan-an. Ẹ̀rọ afọwọ́yí kan máa ń gbé àwọn ẹyà náà, nítorí náà iṣẹ́ wíwàlú náà ń parí láìsí iṣẹ́ ọwọ́ ènìyàn. A ń darí ìbú, agbára, gíga agbára àti ìgbà tí ìtànṣán léésà náà ń tún padà. Ẹ̀rọ náà ní ìwọ̀n 8075 nípasẹ̀ 1920 nípasẹ̀ 2110 mílímítà, ó sì ń mú ìṣọ̀kan àti iṣẹ́ ṣíṣe pọ̀ sí i.
The Recognition
About the Àmì-ẹ̀yẹ Irin A' Design Award
Laser Welding System Ẹ̀rọ Wíwàlù Léésà jẹ́ olùborí Àmì-ẹ̀yẹ Irin A' Design Award, ìdánimọ̀ olókìkí tí a fún àwọn àwòṣe tó dára tí wọ́n pàdé àwọn ohun tí iṣẹ́ àti ilé-iṣẹ́ nílò tí a retí láti ọ̀dọ̀ àwọn ẹ̀dá tí a ṣàwòṣe dáradára. Àwọn olùborí Irin ń fi ìjáfáfá ńlá, ìmọ̀ pàtó gíga, òye ògbóǹtarìgì àti agbára ìṣẹ̀dá àwọn olùṣẹ̀dá wọn hàn. A retí pé Laser Welding System Ẹ̀rọ Wíwàlù Léésà yóò jẹ́ ẹ̀dá tí a kà sí gidigidi, tí a gbóríyìn fún tí a sì nífẹ̀ẹ́, tó wúlò tó sì ní ìmúṣẹ̀dá tuntun. Àwòṣe tó borí Àmì-ẹ̀yẹ Irin A' Design Award yìí ń kó àwọn ọ̀nà tó dára jùlọ ilé-iṣẹ́ jọ, ó sì ní àwọn ànímọ́ ìmọ̀-ẹ̀rọ tó péye tí a so mọ́ ìmọ̀ ṣíṣe àti ẹ̀bùn. A bọ̀wọ̀ fún Laser Welding System Ẹ̀rọ Wíwàlù Léésà nítorí ìfọ̀kànbalẹ̀ rẹ̀, a sì ṣàwòṣe rẹ̀ láti pèsè ìmúdára ìgbésí ayé tó ń ran ayé lọ́wọ́ láti di ibi tó dára jù.
Behind the Design
Press Kit
Credits, team members and technical details provided by the designer.
- Unique Properties
- The function of this system is to weld independent lithium batteries into power battery packs. The reasonable selection of welding methods and processes will directly affect the cost, quality, safety and consistency of the battery. The laser welding system uses the excellent directivity and high power density of the laser beam, assisted by the manipulator, to melt the welded object in a very short time and form firm solder joints and welds, improving consistency, reliability and productivity.
- Dimensions & Packaging
- 8075 mm x 1920 mm x 2110 mm
- Tags
- laser, welding, system, power, battery
- Production Technology
- Laser welding is an efficient and precise welding method that uses a high-energy density laser beam as a heat source. That is, the surface of the workpiece is heated by laser radiation, and the surface heat is diffused to the inside through heat conduction. By controlling the width, energy, peak power and repetition frequency of the laser pulse, etc. Parameters to melt the workpiece.
- Design Challenge
- The structural design of large-scale equipment is more difficult, and the interaction design between humans and machines
- Research
- The welding of automobile power battery requires a high degree of consistency. This design is for the batch welding of batteries and improve the reliability and efficiency of production. The internal manipulator can complete this work fully and efficiently without unmanned operation.
- Inspiration
- Laser welding has high efficiency and is easy to realize automated production. After continuously improving the welding process and limiting the thermal influence in the forming process, more and more applications are used in actual production. Laser welding with industrial robots is gradually becoming the main force of the automated power battery module production line.
- Project Duration
- March, 2019. Guangzhou, China
- Operation Flow
- The laser welding system uses the excellent directivity and high power density of the laser beam to work. With the assistance of the manipulator, the optical system focuses the laser beam in a small area to form an energy in the welded area in a very short time. Highly concentrated heat source area, so that the welded object melts and forms a firm solder joint and weld seam.
- Team Members
- Lu Na
Wang Zhuo
Lin Yutong
Liu Yutong
Cui Xinyue
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