由設計師 Lu Na 創作嘅 Laser Welding System 激光焊接機係備受推崇嘅 2021 A' Design Award 鐵獎得獎作品，獲獎類別為機械設計。

鐵機械· 2021

Laser Welding System 激光焊接機

由 Lu Na

客戶: Design Innovation Center, Shenyang Aerospace University

機械類別嘅 A' Design Award 鐵獎得獎者

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經驗證嘅獲獎者

驗證設計 #121227 嘅獲獎狀態

喺 A' Design Award 查看新聞稿獎項徽章

色彩

設計

關於 Laser Welding System 激光焊接機

激光焊接系統係一部用嚟將個別鋰電池焊接成動力電池組嘅機器。呢套系統以高方向性、高功率密度嘅激光束作為熱源，透過光學系統將激光束聚焦於一個細小範圍，喺極短時間內將接合位熔化。機械臂負責移動零件，令成個焊接過程毋須人手操作即可完成。系統可以精確控制激光脈衝嘅寬度、能量、峰值功率同重複頻率。呢部機器嘅尺寸為8075乘1920乘2110毫米，能夠有效提升產品一致性同生產效率。

榮譽認可

關於A' Design Award 鐵獎

Laser Welding System 激光焊接機是 A' Design Award 鐵獎得主，這是授予滿足人們對設計精良的創作所期待的專業與工業要求的優良設計的聲望認可。鐵獎得主展現出其創作者的高超技藝、高度專業化、專家級的理解力和創造能力。預計Laser Welding System 激光焊接機將成為一件備受推崇、令人欽佩且被珍愛的創作，既實用又創新。這件贏得 A' Design Award 鐵獎的設計整合了行業最佳實踐，並擁有與專業知識和才華相結合的稱職技術特性。Laser Welding System 激光焊接機因其嚴謹而受到尊重，旨在提供有助於讓世界變得更美好的生活品質改善。

設計背後

新聞資料包

由設計師提供嘅製作人員名單、團隊成員同技術詳情。

獨特屬性: The function of this system is to weld independent lithium batteries into power battery packs. The reasonable selection of welding methods and processes will directly affect the cost, quality, safety and consistency of the battery. The laser welding system uses the excellent directivity and high power density of the laser beam, assisted by the manipulator, to melt the welded object in a very short time and form firm solder joints and welds, improving consistency, reliability and productivity.
尺寸同包裝: 8075 mm x 1920 mm x 2110 mm
標籤: laser, welding, system, power, battery
生產技術: Laser welding is an efficient and precise welding method that uses a high-energy density laser beam as a heat source. That is, the surface of the workpiece is heated by laser radiation, and the surface heat is diffused to the inside through heat conduction. By controlling the width, energy, peak power and repetition frequency of the laser pulse, etc. Parameters to melt the workpiece.
設計挑戰: The structural design of large-scale equipment is more difficult, and the interaction design between humans and machines
研究: The welding of automobile power battery requires a high degree of consistency. This design is for the batch welding of batteries and improve the reliability and efficiency of production. The internal manipulator can complete this work fully and efficiently without unmanned operation.
靈感: Laser welding has high efficiency and is easy to realize automated production. After continuously improving the welding process and limiting the thermal influence in the forming process, more and more applications are used in actual production. Laser welding with industrial robots is gradually becoming the main force of the automated power battery module production line.
項目時長: March, 2019. Guangzhou, China
操作流程: The laser welding system uses the excellent directivity and high power density of the laser beam to work. With the assistance of the manipulator, the optical system focuses the laser beam in a small area to form an energy in the welded area in a very short time. Highly concentrated heat source area, so that the welded object melts and forms a firm solder joint and weld seam.
團隊成員: Lu Na
Wang Zhuo
Lin Yutong
Liu Yutong
Cui Xinyue